[pageLogInLogOut]

#Software

Sumithra Garments adopts Coats Digital’s FastReactPlan

© 2023 Sumithra Garments
Coats Digital is pleased to announce that leading international woven apparel producer, Sumithra Garments (Pvt.) Ltd., has selected Coats Digital’s FastReactPlan to digitally transform its production processes, enabling it to provide complete visibility to planning and production operations for all relevant teams so it can eliminate low efficiencies and under- and over-capacity bookings; improve on-time delivery targets; minimise unnecessary time and material cost overheads, and significantly reduce firefighting on late order change requests.

Planning Across the Business

FastReactPlan will provide a highly visual, single source of planning information, digitally connecting all departments across the company to mitigate over- and under-capacity bookings, and reduce delivery delays, material costs and idle time

Coats Digital is pleased to announce that leading international woven apparel producer, Sumithra Garments (Pvt.) Ltd., has selected Coats Digital’s FastReactPlan to digitally transform its production processes, enabling it to provide complete visibility to planning and production operations for all relevant teams so it can eliminate low efficiencies and under- and over-capacity bookings; improve on-time delivery targets; minimise unnecessary time and material cost overheads, and significantly reduce firefighting on late order change requests. 


© 2023 Sumithra Garments
© 2023 Sumithra Garments


Founded in 1984, Sri Lankan headquartered Sumithra Garments (Pvt) Ltd. is a manufacturer and global exporter of woven apparel products, with special expertise in woven bottoms and outerwear. The company boasts a dedicated family of 4,000 employees and four state-of-the-art manufacturing facilities across Sri Lanka. Sumithra Garments produces 4.5 million garments per annum and has a turnover of over $40 million. It’s international customers include: Prana, Dillard’s, Tom Tailer, Asos, FatFace, Next, Marks & Spencer and Super Dry.






Eshaka Weerasinghe, Deputy General Manager (IT), Sumithra Garments (Pvt.) Ltd. said: "We found that maintaining separate updates on various Excel planning and capacity reports proved both time-consuming and highly inefficient. Inaccurate order information consistently created over- and under bookings which hindered production efficiencies and resulted in higher manufacturing costs, serious delays in production and consequently, late deliveries. Any last-minute change requests to orders also meant a high degree of firefighting across the production and planning teams as we had no single-source capacity overview to inform a quick and reliable solution. We consequently needed a dynamic, digital planning system that would revolutionise our planning and production processes quickly. The features, capabilities and strong reputation of FastReactPlan meant Coats Digital was the obvious partner for us.”

Part of Coats Digital’s core Manufacturing Solution Suite, FastReactPlan is a dynamic, highly visual production planning and control tool that optimises delivery, efficiency and lead times. Designed and developed specifically for footwear and apparel manufacturing plants, it helps companies integrate capacity, critical path, and materials into an integrated planning system.

Eshaka Weerasinghe, Deputy General Manager (IT), Sumithra Garments (Pvt.) Ltd. added: "Sumithra is currently running an Internal ERP to manage its end-to-end apparel manufacturing business. With FastReactPlan onboard, we are looking to enhance our Production/Capacity Planning functions to achieve a proactive, modern-day approach to decision making. FastReact is a perfectly matched application to align with our existing ERP, so that we can successfully achieve the desired improvements outlined in our digital roadmap. We look forward to improving our production efficiencies and ensuring we achieve speedy order processing every time for the benefit of all our valuable customers and stakeholders. ~

Charitha Liyanagoda, Sales Manager (Sri Lanka) Coats Digital, said: "We are delighted that Sumithra Garments has chosen Coats Digital’s FastReactPlan to digitally revolutionise it’s planning and production processes. FastReactPlan will enable Sumithra Garments’ planning teams to input key data just once, greatly reducing workloads and human errors to significantly improve the response speed of its planning and production teams – and we look forward to working closely with them to help them realise their digitisation goals so they can take advantage of new opportunities to future-proof their business successfully.”


More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Software

#Industry 4.0 / Digitalization

White House reduces production planning time by up to 80% with Coats Digital’s FastReactPlan

Indian garment manufacturer White House has reduced its production planning cycle by 60–80% following the implementation of Coats Digital’s FastReactPlan software. The integrated planning solution provides greater visibility across production, capacity and material requirements while supporting faster decision-making and improved delivery performance.

#Software

UNIFEQ Europe adopts Coats Digital’s GSDCost and AI-powered GSDQuest to support rapid growth

Coats Digital is pleased to announce that rapidly growing Polish defence and uniform manufacturer UNIFEQ Europe Sp. z o.o. has invested in its award-winning GSDCost solution together with its AI-powered GSDQuest platform to establish a consistent approach to garment costing, improve sewing-floor productivity and accelerate labour costing for tenders and new products.

#Industry 4.0 / Digitalization

Orient Rongheng connects production planning across China and Bangladesh with FastReactPlan

Chinese apparel manufacturer Orient Rongheng is implementing Coats Digital’s FastReactPlan to digitalize production planning across its manufacturing operations in China and Bangladesh. The project aims to connect capacity, materials and order planning across multiple factories while integrating these processes with the company’s existing ERP and Manufacturing Execution System (MES).

#Industry 4.0 / Digitalization

Lectra launches Apogy with agentic AI for fashion product development

Lectra has launched Apogy, a new cloud-based solution for fashion product development that combines product data, collaborative workflows and agentic artificial intelligence. The platform is designed to connect the different stakeholders and processes between initial design and production while using AI agents to automate tasks and support decision-making throughout the development cycle.

Latest News

#India ITME 2026

Stäubli to introduce new S3292 dobby for high-speed weaving at ITME India 2026

Stäubli will introduce its new S3292 dobby at ITME India 2026, taking place from December 4 to 9 at the India Expo Centre & Mart in Greater Noida, Uttar Pradesh. Designed for high-speed air-jet weaving, the new machine will be among the highlights of the company's presentation, which also includes warp preparation systems, cam motions, Jacquard technologies and digital services.

#Research & Development

DITF develops bio-based binding fibers for wood-fiber insulation materials

As part of the CelluWoodFlex project, the German Institutes of Textile- and Fiber-Research in Denkendorf (DITF) are developing bio-based cellulose ester fibers as alternative binding fibers for flexible wood fiber insulation materials. In addition to the spinning process and the production of suitable staple fibers, the institute is also investigating how wood and cellulose fibers can be separated and recycled at the end of their useful life.

#Recycled Fibers

Reju expands textile-to-textile recycling network with six international fabric manufacturers

Reju, a textile-to-textile regeneration company, is expanding its industrial network through collaborations with six fabric manufacturers in Europe and the Americas. The initiative aims to accelerate the integration of regenerated polyester into textile manufacturing and support the development of finished fabrics for commercial applications.

#Nonwovens

Magnera highlights HighPleat™ filtration media technology at FiltXPO 2026

At FiltXPO 2026, held on October 28–29 at the Minneapolis Convention Center in Minneapolis, Minnesota, Magnera highlighted advances in air filtration media architecture, with a particular focus on its HighPleat™ platform for MERV 8–10 applications. The technology combines a lofted fiber structure with optimized pore architecture to address the challenge of balancing filtration efficiency, airflow resistance and contaminant-holding capacity.

TOP