#Research & Development

2024-07-04

Towards a circular and sustainable textile industry in Europe: BioFibreLoop has been started

The German Institutes of Textile and Fiber Research Denkendorf (DITF) are coordinating the research project, which is funded as part of the European Union's Horizon Europe research and innovation program. The aim of BioFibreLoop is to develop recyclable outdoor and work clothing made from renewable bio-based materials. The kick-off event took place in Denkendorf on June 26 and 27, 2024.

The partners at the BioFibreLoop kick-off event © 2024 DITF

The textile industry is facing two challenges: on the one hand, production must become more sustainable and environmentally friendly and, on the other, consumers are expecting more and more smart functions from clothing.

In addition, the production of functional textiles often involves the use of chemicals that are harmful to the environment and health and make subsequent recycling more difficult.

Intelligent innovations must therefore ensure that harmful chemicals are replaced, water is saved and more durable, recyclable bio-based materials are used, thereby reducing the usually considerable carbon footprint of textile products. Digitalized processes are intended to ensure greater efficiency and a closed cycle.

For example, the BioFibreLoop project uses laser technology to imitate natural structures in order to produce garments with water and oil-repellent, self-cleaning and antibacterial properties. At the end result of the research work will be affordable, resource and environmentally friendly, yet high-performance and durable fibers and textiles made from renewable sources such as lignin, cellulose and polylactic acid will be available. All processes are aimed at a circular economy with comprehensive recycling and virtually waste-free functionalization based on nature's example. In this way, greenhouse gas emissions could be reduced by 20 percent by 2035.

The technology for the functionalization and recycling of bio-based materials is being developed in three industrial demonstration projects in Austria, the Czech Republic and Germany. At the end of the project, a patented circular, sustainable and reliable process for the production of recyclable functional textiles will be established.

The BioFibreLoop project has a duration of 42 months and a total budget of almost 7 million euros, with 1.5 million going to the coordinator DITF.

The consortium consists of 13 partners from nine countries who contribute expertise and resources from science and industry:

+ German Institutes of Textile and Fiber Research Denkendorf (DITF), Coordinator, Germany

+ Next Technology Tecnotessile Società nazionale di ricerca R. L., Italy

+ Centre Technologique ALPhANOV, France

+ G. Knopf’s Sohn GmbH & Co. KG, Germany

+ FreyZein Urban Outdoor GmbH, Austria

+ BEES - BE Engineers for Society, Italy

+ BAT Graphics Vernitech, France

+ Interuniversitair Micro-Electronica Centrum, Belgium

+ Idener Research & Development Agrupacion de Interes Economico, Spain

+ Teknologian tutkimuskeskus VTT Oy, Finland

+ Det Nationale Forskningscenter for Arbejdsmiljø, Denmark

+ Steinbeis Innovation gGmbH, Germany

+ NIL Textile SRO, Czech Republic

Textile daylight management when the winter sun is at an angle

When the sun is currently shining, shading textiles face particular challenges. On the one hand, they should allow as much daylight as possible into the rooms during the dark season. On the other hand, the angle of incidence of the sun's rays is so low that the light is particularly dazzling - much more so than in summer. The German Institutes of Textile and Fiber Research (DITF) are using special light measurement techniques to research suitable shading textiles.

Aachen Summer School: Textiles become smart through 3D printing and origami

From 21 to 29 September 2026, the Aachen Summer School will transform Institut für Textiltechnik (ITA) of RWTH Aachen University into a laboratory of the future: over the course of a week, students will use origami folding techniques and 3D printing to develop active textile structures capable of performing programmable movements. This interdisciplinary event combines theoretical foundations with practical prototyping – from digital modelling right through to functional textile prototypes.

25 years of medical devices: ITVP combines experience with innovation

ITV Denkendorf Produktservice GmbH (ITVP) is celebrating its 25th anniversary. On October 1, 2001, ITVP was founded as a subsidiary of the German Institutes of Textile and Fiber Research Denkendorf (DITF), Europe’s largest textile research center. This spin-off company made it possible to consolidate expertise in medical technology and significantly expand production, which had previously been initiated mostly in the DITF’s cleanrooms.

An eco-friendly alternative to fluorocarbon treatments

Protective and outdoor clothing derives its durable water-, dirt- and oil- repellent properties from the application of fluorinated polymers or per- and polyfluorinated low-molecular- weight chemicals (PFCs). The beneficial properties thus achieved on textiles are offset by environmental and human health risks. For manufacturers of sports, medical, protective and automotive textiles, researchers at the Sächsisches Textilforschungsinstitut e.V. and the Leibniz Institute for Polymer Research have developed liquid-applied dispersions and solutions to functionalise textiles without the use of fluorine.