[pageLogInLogOut]

#Nonwovens / Technical Textiles

High up with green nets

Scalable and seasonal. An efficient greening solution from OMC°C improves urban climate.

Cities are particularly affected by the consequences of climate change. Due to their large-scale concrete surfaces, they heat up more than their surroundings in summer – urban heat island (UHI) - and are full of fine dust and noise. This is happening at an increasing rate. The proportion of people living in densely built-up areas rose from 34% to 54% between 1960 and 2014.

To improve the quality of life, metropolitan areas can be vertically greened. Large-area plant carpets in front of buildings and in open spaces enable a reduction of fine dust pollution in a street canyon usually by 10 to 20 %. The sound level from ambient and traffic noise sources can be reduced by up to 10 dB(A) if the distance from the noise source is sufficient.

Furthermore, the proportion of green spaces has an influence on the UHI, along with other city-related parameters such as solar radiation, the ratio between height and width of street canyons, and thermal mass. For very dense urban centers such as Hong Kong or Melbourne, temperature reductions due to urban greening of up to 10°C have been modeled /1/.

Plants also produce O2 and sequester CO2. At its peak productivity, a tree can absorb up to 60 kg of the climate-damaging gas per year /2/.

In addition to these positive effects, green facades offer another invaluable advantage in view of the densely populated inner cities: they require almost no ground area for growth.


© 2023 KARL MAYER
© 2023 KARL MAYER


The Office for Micro Climate Cultivation, or OMC°C for short, shows how this can be done.

The young company is developing a scalable, seasonally managed product system for the vertical greening of urban spaces and is focusing on a series solution. "Through the modular and flexibly adaptable design, we create serial greenery and bring shady and cooling biomass into cities," says Nicola Stattmann, Director & Founder / Product Development & Technology of OMC°C.

The innovation is based on annual, fast-growing climbing plants and nets made of flax, which were produced on a warp knitting machine with weft insertion from KARL MAYER Technische Textilien. At ITMA 2023 in Milan, the KARL MAYER GROUP will be showing a greened net on its stand, in Hall 4 / B 119 in the Fiera Milano Rho.



Scalable modules and seasonal greening

OMC°C's greening system is as effective as it is cost-efficient. The climbing plants used are newly planted in spring and climb up to 7 m high on textile nets in lightweight modules until fall. A module comprises six nets and is 10 m high, i.e. three stories. The combinable plant sails are ideal for the demanding task of urban greening. They can be placed flexibly and freely in public spaces, take up a minimum of ground space and improve the urban climate. Evaporation effects can noticeably lower the ambient temperature in summer per module. In addition, the plants produce fresh air through photosynthesis and bind CO2, even beyond their seasonal use. Under the motto "Value instead of Waste", the biomass, including the net, is uninstalled in the fall and recycled in pyrolysis plants to produce electricity and activated carbon.

Nets from warp knitting machines with weft insertion

The nets for the innovative greening system are made of the renewable raw material flax. Why? "Flax fibers are available in sufficient quantities in Europe and are ideally suited for our special application," answers Carlotta Ludig, Director & Founder / Operations & Finance of OMC°C.

Like sails, the nets made of flax are hoisted in the spring, in the summer they are greened and in the fall they are hauled in together with the climbing plants, i.e. harvested. For this purpose, the grid textiles offer biodegradability, sufficient light transmission and low weight. In addition, the mechanical performance is right. At the University of Lucerne, the nets were successfully tested in a wind tunnel at 170 km/h, i.e. at hurricane force.

Carlotta Ludig and her team worked together with the KARL MAYER GROUP, the world market leader in the manufacture of net raschel machines, among other things, to develop the innovative climbing aids. Initial discussions with their textile specialists quickly made it clear that a warp knitting machine with weft insertion was best suited to the special requirements. "In order to achieve the desired high mechanical strengths, the flax yarn plies have to be integrated into the textile in a stretched manner," explained Kay Burkhardt, application engineer at KARL MAYER Technische Textilien. The WEFTTRONIC® II G is predestined for processing the natural fiber material in the weft area and a compostable PLA material as the warp thread. The sophisticated production equipment is characterized by gentle handling of the yarns, high product quality and top values in terms of efficiency. In addition to the net structure, the necessary edge reinforcements are produced directly on the machine.

Diverse use scenarios

Target groups for OMC°C's greening solution are municipalities, companies and the construction industry.

Municipalities need to green neighborhoods, squares and traffic routes in order to achieve their climate goals and offer their citizens quality of life. Companies can meet municipal building requirements by greening plant buildings or facilities. It also provides an opportunity to save on air conditioning costs and implement their own sustainability goals. The greening solution from OMC°C is interesting for new buildings as well as for existing properties.

In the real estate industry, sustainable construction is currently the largest growth market. The demand for climate-neutral buildings is constantly increasing.


More on the subject

Interested people can find out more about the innovative OMC°C greening system on the KARL MAYER booth at the upcoming ITMA in Milan. In addition, a prototype is currently being installed behind the Senckenberg Natural History Museum in Frankfurt am Main. The museum and the German Weather Service want to research the extent to which the plant sail influences the microclimate and the growth of living organisms. OMC°C has special ties to the Main metropolis. Last year, Carlotta Ludig and Nicola Stattmann were honored at the Frankfurt Founders' Prize. The two founders look forward to receiving inquiries at office@omc-c.com.


/1/https://www.arup.com/perspectives/publications/research/section/cities-alive-green-building-envelope

/2/http://growmytree.com


 



More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

The newcomers HKS 3-M EL ECO and HKS 4-M EL ECO set new standards in the tricot market

Short development cycles, frequent pattern changes, and maximum efficiency – even with small batch sizes: Today's global fashion and apparel market demands more flexibility than ever before. High-performance warp knitting machines with compound needles (HKS) and EL pattern drive are KARL MAYER's answer to this challenge.

#Knitting & Hosiery

KARL MAYER celebrates 35 years of EL pattern drive

KARL MAYER is celebrating an anniversary this year: on 30 November 1990, the first warp knitting machine with electronic guide bar control, the KS 4 EL, was delivered – another milestone for patterning. As early as 1980, the SU gearbox with the MRS42SU had initiated the transition from mechanical chains to digital data.

#ITMA Asia + CITME Singapore 2025

India becomes growth engine for the warp knitting industry

ITMA ASIA 2025 exceeded all expectations for KARL MAYER – above all thanks to the strong interest from India: around 30% of the qualified discussions were held with partners from this traditional textile country. The response underlines the growing importance of the Indian market, which could become the second largest sales region for KARL MAYER after China. The warp knitting industry in particular is developing dynamically.

#Weaving

Solution for lower energy consumption proves itself in practice

Getzner Textil is one of KARL MAYER’s first customers to use PROSIZE with CASCADE. The innovative weaving specialist has tested the steam and condensation system by KARL MAYER and determined the energy savings it achieves. Karl-Heinz Vaaßen, Head of Textile Drying at KARL MAYER, assisted Getzner Textil’s production specialists both with the tests and with all questions relating to CASCADE. In a conversation with Werner Egger, Head of Weaving, and Thomas Rossi, Head of Warp Preparation at Getzner Textil, he learnt more about the system’s benefits for his customer.

More News on Nonwovens / Technical Textiles

#ITMA Asia + CITME Singapore 2025

ANDRITZ sets focus on textile recycling and durable nonwoven production technologies at ITMA Asia 2025

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at ITMA ASIA + CITME 2025 in Singapore, from October 28 to 31, 2025 (Hall 2, D106). ANDRITZ will showcase its MMCF production plants, textile sorting and recycling, bast fiber processing, needlepunch, airlay, and life-cycle service technologies, with a focus on sustainable solutions. Discover how these innovations can grow your business opportunities and support a greener future.

#ITMA Asia + CITME Singapore 2025

Dilo Group at ITMA ASIA Singapore 2025

At ITMA ASIA Singapore, the Dilo Group will exhibit at Booth No. H2 – D202. Together with Kansan Materials, Izmir, the company will present its latest developments and looks forward to welcoming visitors to exchange ideas and explore innovations in needling technology.

#Nonwovens

OUTLOOK™ 2025: Charting a sustainable and innovative future for the Nonwovens Industry

EDANA concluded its flagship event, OUTLOOK™ 2025, last week, marking it as a major success and addressing the biggest questions facing the industry. The three-day conference highlighted the urgent need for a unified approach to sustainability, regulation, and innovation in the absorbent hygiene and wipes sectors.

#Nonwovens

Global Nonwovens Alliance unveils Inaugural Board, advancing collaboration and growth worldwide

The Global Nonwovens Alliance (GNA), a tax-exempt federation jointly founded by INDA, the Association of the Nonwoven Fabrics Industry, and EDANA, the Voice of Nonwovens, announces the appointment of its founding Board of Directors. This group of leaders represents some of the most influential executives across the nonwovens value chain and reflects GNA’s mission to foster global collaboration, innovation, and growth in the industry.

Latest News

#People

Happy Holidays!

Dear reader, the year 2025 is drawing to a close. We are entering what we hope will be a peaceful holiday season, spending time with our families and taking a moment to pause and reflect. We hope we have been able to support you once again this year with relevant news and articles, and we look forward to surprising you with many innovations in the coming year. Enjoy the festive season, stay healthy, and we wish you a happy and joyful holiday season.

#Weaving

Lindauer Dornier announces leadership transition in weaving machine business

After more than ten successful years at Lindauer DORNIER GmbH, Mr Wolfgang Schöffl will leave the family-owned company at the end of the year to enter well-deserved retirement.

#Heimtextil 2026

Texpertise Focus AI: Messe Frankfurt puts Artificial Intelligence centre stage at its international textile and apparel trade fairs

Under the banner 'Texpertise Focus AI, Messe Frankfurt will place a strong emphasis on Artificial Intelligence (AI) across its international textile and apparel trade fairs from 2026 onwards, setting a future-shaping signal for the industry. The initiative highlights the responsible use of AI along the entire textile value chain, from fibre production to the point of sale. The programme will launch at Heimtextil in Frankfurt in January 2026.

#Technical Textiles

Autoneum and Polestar set new benchmarks for passenger experience and sustainability

As the global market leader in sustainable acoustic and thermal management, Autoneum is a key supplier of interior and exterior components for the highly anticipated Polestar 5 model. The successful collaboration between Autoneum and Polestar marks a significant milestone in sustainable automotive engineering: the electric grand tourer sports car features several innovations in lightweight, fully recyclable polyester-based components that ensure a superior driving experience. Polestar 5 was revealed at the IAA Mobility 2025 in Munich and is available in 24 markets.

TOP