#Knitting & Hosiery

2024-10-24

Benefit from the growing trend for sun protection

KARL MAYER has developed sun protection textiles that strike a chord with the times like no other comparable product. The innovative articles are produced on an HKS 2-S in the new fineness E 44, guaranteeing an excellent Ultraviolet Protection Factor (UPF) and offering unique wearing comfort. In addition, with a daily output of 200 kg of fabric the productivity of the HKS 2-S is just perfect. With this performance, the E 44 tricot machine is set to new trends, particularly in the outdoor fashion sector, and was a highlight at the KARL MAYER stand at the recently concluded ITMA ASIA + CITME 2024 in Shanghai.

The comfortable sun protection fabrics from an HKS 2-S, new in E 44, giving new drive to outdoor fashion © 2024 KARL MAYER

“Our E44 tricot machine and its products for the Outdoor sector underlined by its excellent UVA protection, to has peaked great interests among trade fair visitors,” says Xu Ying, Regional Product Owner Tricot machines at KARL MAYER (CHINA), during the trade fair.

This is not without reason. Temperatures are continuing to rise worldwide. In the summer of 2024, the Copernicus Climate Change Service registered the hottest June, August and day since records began. /1/

Effective sun protection during outdoor activities is therefore becoming increasingly important, especially for mountain sports. When hiking, climbing, or cycling, UV radiation increases by 2 to 3 % with every meter of altitude. At an altitude of 2,000 meters, there is already around 40 % more electromagnetic radiation. /2/

Sun protection products are therefore booming. In China, it is estimated that the market for UV protection products will grow from USD 10.3 billion in 2023 to USD 95.8 billion in 2026. Sun protection clothing in particular is extremely popular. On the e-commerce platform Taobao, sales of items from this segment for women amounted to a quarter of the total annual turnover for 2023 in May 2024. /3/ So it's no wonder that the HKS 2-S in E 44 with its extraordinary products was a top topic of the KARL MAYER presentation at ITMA ASIA + CITME 2024!

The smooth fabrics make outdoor fashion of a completely new quality possible. For outdoor activities in particular, the fine warp-knitted fabrics offer two decisive advantages compared to their circular knit counterparts with an almost identical fabric weight: their breathability is around 30% higher, making them significantly more comfortable to wear in terms of clothing physiology, and they absorb the sun's UV rays better. Due to the dense structure, the Ultraviolet Protection Factor (UPF) is more than twice as high. The lightweight textiles also show how a note of luxury, familiar from high-end clothing, can bring a touch of pep to the outdoor area. The soft fabrics are smooth, cool and silky against the skin, do not crease when worn and are highly resistant to pilling. And they ensure a carefree stay outdoors!

And they ensure a carefree stay outdoors!

Demonstration of sun protection fabrics at KARL MAYER booth at ITMA Asia + CITME 2024 © 2024 KARL MAYER

KARL MAYER is looking forward to lively discussions about the development of new product ranges with its customers, but also with international sportswear brands. “We, Global Business Development at KARL MAYER, can push communication and collaboration with the brands. We offer a comprehensive range of expertise and equipment to support the successful development and implementation of innovations within Textiles," says Rachael Higgins, Vice President Global Business Development at KARL MAYER.

/1/https://www.zdf.de/nachrichten/panorama/klimawandel-sommer-wetter-hitze-hoechstwert-copernikus-100.html

/2/https://www.wetter.de/cms/uv-index-wo-und-wann-ist-die-sonnenbrandgefahr-besonders-hoch-5091724.html

/3/https://www.shine.cn/biz/economy/2408152993/

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

Huixing acquires insolvent Mayer & Cie.

Insolvency proceedings for the circular knitting and braiding machine manufacturer Mayer & Cie. were opened on December 1, 2025. Immediately following the opening of proceedings, the complete cessation of business operations was initiated. Most employees were subsequently given notice effective the end of February 2026. The production of the remaining orders in the circular knitting segment is expected to be completed by the end of the month. As early as December 2025, Mayer & Cie.’s braiding machine division was sold to an Italian investor.

SHIMA SEIKI to exhibit at GMMSA Expo India

Leading Japanese computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Indian sales representative Universal MEP Projects & Engineering Services, Ltd., will participate in the upcoming Garments Machinery Manufacturers & Suppliers Association (GMMSA) Expo India 2026 exhibition to be held in Ludhiana, India next month. Through its lineup at GMMSA, SHIMA SEIKI aims to further strengthen its presence within the Indian market with an exhibit that caters to diverse needs, consisting of seam-free WHOLEGARMENT® knitting technology as well as a brand-new shaping machine with high productivity and excellent cost performance.

KARL MAYER opens a new TEXTILE INNOVATION CENTRE – a new era of textile innovation begins

KARL MAYER is opening its new TEXTILE INNOVATION CENTRE (TIC), sending a strong signal that it is driving textile innovation forward and opening up new perspectives for the textile industry. The TIC brings together the latest developments in Warp Knitting, Technical Textiles and Warp Preparation – KARL MAYER’s core areas of expertise.

Knowledge that drives progress: Techtextil and Texprocess forums strengthen the global textile industry with a future-oriented programme

From AI-supported production optimisation and digital manufacturing solutions to circular technologies and bio-based high-performance materials: the Techtextil and Texprocess forums provide answers to the key challenges of the global textile industry with a curated content programme. As hubs for innovation and knowledge, they enhance competitiveness and offer orientation in changing markets. From 21 to 24 April 2026, Frankfurt is once again the global meeting point for thought leaders from industry, research and business.

Enhanced protection without added weight: Innovative technology for flame-retardant textiles doubles reaction time and ensures high wearing comfort

Flame-retardant textiles have long faced the same dilemma: the higher the level of protection, the greater the compromise in comfort, weight and breathability. This is especially important for workwear and protective clothing worn for long hours, where comfort is crucial to wearer acceptance and satisfaction. At Techtextil 2026 in Frankfurt, Swiss company Textilcolor AG will unveil pyroshell™, an innovative flame-retardant technology designed to tackle this challenge. Protection is provided by a graphite-based functional layer integrated into the textile structure, which doubles the reaction time before burns occur while significantly enhancing comfort. The material does not release any toxic fumes and offers textile manufacturers entirely new opportunities to design and produce protective and functional garments. It is also durable enough to withstand up to 50 industrial washes.