#Knitting & Hosiery

2024-10-24

Benefit from the growing trend for sun protection

KARL MAYER has developed sun protection textiles that strike a chord with the times like no other comparable product. The innovative articles are produced on an HKS 2-S in the new fineness E 44, guaranteeing an excellent Ultraviolet Protection Factor (UPF) and offering unique wearing comfort. In addition, with a daily output of 200 kg of fabric the productivity of the HKS 2-S is just perfect. With this performance, the E 44 tricot machine is set to new trends, particularly in the outdoor fashion sector, and was a highlight at the KARL MAYER stand at the recently concluded ITMA ASIA + CITME 2024 in Shanghai.

The comfortable sun protection fabrics from an HKS 2-S, new in E 44, giving new drive to outdoor fashion © 2024 KARL MAYER

“Our E44 tricot machine and its products for the Outdoor sector underlined by its excellent UVA protection, to has peaked great interests among trade fair visitors,” says Xu Ying, Regional Product Owner Tricot machines at KARL MAYER (CHINA), during the trade fair.

This is not without reason. Temperatures are continuing to rise worldwide. In the summer of 2024, the Copernicus Climate Change Service registered the hottest June, August and day since records began. /1/

Effective sun protection during outdoor activities is therefore becoming increasingly important, especially for mountain sports. When hiking, climbing, or cycling, UV radiation increases by 2 to 3 % with every meter of altitude. At an altitude of 2,000 meters, there is already around 40 % more electromagnetic radiation. /2/

Sun protection products are therefore booming. In China, it is estimated that the market for UV protection products will grow from USD 10.3 billion in 2023 to USD 95.8 billion in 2026. Sun protection clothing in particular is extremely popular. On the e-commerce platform Taobao, sales of items from this segment for women amounted to a quarter of the total annual turnover for 2023 in May 2024. /3/ So it's no wonder that the HKS 2-S in E 44 with its extraordinary products was a top topic of the KARL MAYER presentation at ITMA ASIA + CITME 2024!

The smooth fabrics make outdoor fashion of a completely new quality possible. For outdoor activities in particular, the fine warp-knitted fabrics offer two decisive advantages compared to their circular knit counterparts with an almost identical fabric weight: their breathability is around 30% higher, making them significantly more comfortable to wear in terms of clothing physiology, and they absorb the sun's UV rays better. Due to the dense structure, the Ultraviolet Protection Factor (UPF) is more than twice as high. The lightweight textiles also show how a note of luxury, familiar from high-end clothing, can bring a touch of pep to the outdoor area. The soft fabrics are smooth, cool and silky against the skin, do not crease when worn and are highly resistant to pilling. And they ensure a carefree stay outdoors!

And they ensure a carefree stay outdoors!

Demonstration of sun protection fabrics at KARL MAYER booth at ITMA Asia + CITME 2024 © 2024 KARL MAYER

KARL MAYER is looking forward to lively discussions about the development of new product ranges with its customers, but also with international sportswear brands. “We, Global Business Development at KARL MAYER, can push communication and collaboration with the brands. We offer a comprehensive range of expertise and equipment to support the successful development and implementation of innovations within Textiles," says Rachael Higgins, Vice President Global Business Development at KARL MAYER.

/1/https://www.zdf.de/nachrichten/panorama/klimawandel-sommer-wetter-hitze-hoechstwert-copernikus-100.html

/2/https://www.wetter.de/cms/uv-index-wo-und-wann-ist-die-sonnenbrandgefahr-besonders-hoch-5091724.html

/3/https://www.shine.cn/biz/economy/2408152993/

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

More Jacquard. More functionality. More fashion.

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.

ITM 2026: Mayer & Cie. Global presents itself successfully at international industry trade fair

Mayer & Cie. Global has used ITM 2026 in Istanbul for its first major international appearance since the restart. Together with the Turkish representative Mayer Mümessillik, the company presented its premium circular knitting machines "Made in Germany", explained its future positioning within the group of companies and held talks with customers and representatives from numerous markets. The response to the restart was positive. The clear orientation of the company, the reliable worldwide network of representatives and the resumption of service and spare parts supply were welcomed by customers.

Ministry of Industry Delegation visits NatureWorks’ second global manufacturing site at Nakhon Sawan Biocomplex

NatureWorks Asia Pacific Limited welcomed a high-level delegation led by Mr. Varawut Silpa-archa, Minister of Industry, to its manufacturing site at the Nakhon Sawan Biocomplex (NBC). The visit follows the successful inauguration of the site on April 29, 2026, and highlights the role of public-private collaboration in advancing Thailand’s sustainable industrial development and bioeconomy ambitions.

Indorama Ventures advances circularity tthrough PETValue Philippines' “Zero Waste to Landfill Partnership” with Republic Cement

Indorama Ventures Public Company Limited, a global sustainable chemical company, is advancing the circular economy through a new Zero Waste to Landfill initiative at its recycling site PETValue Philippines, further demonstrating how collaboration across industries can maximize resource efficiency and reduce waste.

Networking Day 2026: Industry stakeholders unite around textile recycling

In 2026, the Industry Research Group (IRG) Polymer Recycling once again brought together some of the key stakeholders in textile recycling for its annual Networking Day. This year, the event took place at EREMA’s premises in Ansfelden, Austria. It brought together key players from across the textile recycling value chain for a day of structured exchange and in-depth discussions.