[pageLogInLogOut]

#Nonwovens / Technical Textiles

New machine family for the production of high-performance stone bags

KARL MAYER launches its new RMF 8 EL and HDR 9 EL NET – two machines for the extremely economical production of stone bags, which can be manufactured in a variety of sizes and to different stages of completion. While the HDR model, as a representative of the double needle bar raschel series, produces complete sacks in one piece, the RMF 8 EL raschel machine produces individual textile sheets that are then assembled into a tubular net article.
The new HDR 9 EL NET  © 2025 KARLMAYER
The new HDR 9 EL NET © 2025 KARLMAYER


The stone bags made from the coarse net structures can be used for a variety of heavy-duty applications. Established applications include shore erosion control, foundation consolidation for bridge piers and disaster recovery structures.

The stone bags made from the coarse net structures can be used for a variety of heavy-duty applications. Established applications include coastal erosion control, foundation consolidation for bridge piers and the construction of disaster defence structures.

When used in demanding environments such as coastal and marine projects, the RMF 8 EL and HDR 9 EL NET stone bags offer unrivalled performance. The main feature here is their large capacity. Depending on the net structure, the bags can hold stones weighing between one and 12 tonnes. Made from recycled polyester or polyethylene fibres, they are also exceptionally strong, durable and adapt flexibly to the ground. 

Production with variety and efficiency, products with many advantages

The RMF 8 EL is the machine of choice when it comes to size flexibility. It produces items with a wide range of widths. A maximum of 190" is possible. In addition, different gauges - E3, E4, E8, E9 are available- make it possible to adapt the net structures to the operating conditions in terms of robustness.

The HDR 9 EL NET manufactures ready-to-use articles with two different gauges, E4 and E7, and thus streamlines the production of high-quality, tubular nets. The manufacturing process is extremely fast and cost-effective, with no additional sewing or finishing work.

The warp knitted stone bags themselves offer further advantages. The use of synthetic fibres makes them resistant to rust and corrosion, making them perfect for use in harsh environments, for example under the influence of seawater.

The net products are also extremely flexible. Thanks to their stitch structure, the stone bags made from them can adapt smoothly to uneven surfaces and fill gaps and open spaces effectively. This makes them particularly suitable for use in the construction applications.

The stone bags manufactured by RMF 8 EL and HDR 9 EL NET also score highly in terms of weight and stability. They are lightweight, yet extremely stable and therefore easy to transport, handle, fill and install. Their use on site requires less skilled labour and the installation process is faster. If crane-assisted methods are used for filling and installation, specialised personnel are no longer required.

RMF 8 EL © 2025 KARLMAYER
RMF 8 EL © 2025 KARLMAYER


Two machines, many applications

The RMF 8 EL and HDR 9 EL NET machines can be used to produce nets, mostly for stone bags, which can be customised to meet the various requirements of their industrial applications thanks to different net densities and dimensions. The fields of utilisation are extremely diverse.

Shore Protection: The stone bags can be used for coastal protection projects, for example for the construction of breakwaters, groynes and revetments. They absorb and dissipate the wave energy. This prevents erosion and protects the coastline.

Consolidation of foundations for bridge piers: In river and marine environments, stone bags permanently stabilise and consolidate the foundations of bridge piers to ensure structural integrity in erosion-prone areas.

Disaster Recovery Construction: Following natural disasters, stone bags can be quickly deployed to stabilise damaged infrastructure and prevent further erosion. This makes them a fast and reliable recovery solution.

Foundation work for temporary roads: In situations where temporary roads are needed, especially in soft or unstable terrain, the stone bags can be uses to provide stable foundations, supporting safe passage for heavy machinery and vehicles.

A net for stone bags manufactured by RMF 8 EL and HDR 9 EL NET © 2025 KARLMAYER
A net for stone bags manufactured by RMF 8 EL and HDR 9 EL NET © 2025 KARLMAYER





More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

#Knitting & Hosiery

The new RE 6 EL from KARL MAYER shows what it can do

KARL MAYER’s new RE 6 EL from KARL MAYER brings a breath of fresh air to raschel fabric production. The latest samples from the textile product development department of this innovative textile machine manufacturer demonstrate the extensive design possibilities on offer.

#Knitting & Hosiery

KARL MAYER and Lenzing partner to advance warp knitting with scalable cellulose fiber solutions

The Lenzing Group, a leading supplier of regenerated cellulosic fibers for the textile and nonwovens industries, together with KARL MAYER, the global market leader in warp knitting machines and warp preparation systems, debut a joint innovation project during Premiere Vision, Paris.

#Knitting & Hosiery

KARL MAYER opens a new TEXTILE INNOVATION CENTRE – a new era of textile innovation begins

KARL MAYER is opening its new TEXTILE INNOVATION CENTRE (TIC), sending a strong signal that it is driving textile innovation forward and opening up new perspectives for the textile industry. The TIC brings together the latest developments in Warp Knitting, Technical Textiles and Warp Preparation – KARL MAYER’s core areas of expertise.

More News on Nonwovens / Technical Textiles

#ITMA Asia + CITME Singapore 2025

ANDRITZ sets focus on textile recycling and durable nonwoven production technologies at ITMA Asia 2025

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at ITMA ASIA + CITME 2025 in Singapore, from October 28 to 31, 2025 (Hall 2, D106). ANDRITZ will showcase its MMCF production plants, textile sorting and recycling, bast fiber processing, needlepunch, airlay, and life-cycle service technologies, with a focus on sustainable solutions. Discover how these innovations can grow your business opportunities and support a greener future.

#ITMA Asia + CITME Singapore 2025

Dilo Group at ITMA ASIA Singapore 2025

At ITMA ASIA Singapore, the Dilo Group will exhibit at Booth No. H2 – D202. Together with Kansan Materials, Izmir, the company will present its latest developments and looks forward to welcoming visitors to exchange ideas and explore innovations in needling technology.

#Nonwovens

OUTLOOK™ 2025: Charting a sustainable and innovative future for the Nonwovens Industry

EDANA concluded its flagship event, OUTLOOK™ 2025, last week, marking it as a major success and addressing the biggest questions facing the industry. The three-day conference highlighted the urgent need for a unified approach to sustainability, regulation, and innovation in the absorbent hygiene and wipes sectors.

#Nonwovens

Global Nonwovens Alliance unveils Inaugural Board, advancing collaboration and growth worldwide

The Global Nonwovens Alliance (GNA), a tax-exempt federation jointly founded by INDA, the Association of the Nonwoven Fabrics Industry, and EDANA, the Voice of Nonwovens, announces the appointment of its founding Board of Directors. This group of leaders represents some of the most influential executives across the nonwovens value chain and reflects GNA’s mission to foster global collaboration, innovation, and growth in the industry.

Latest News

#Home Textiles

Intertextile Shanghai Home Textiles – Spring Edition opens next week to spotlight smart textiles, sleep trends and sustainable sourcing

The home textiles industry is ready to gather in Shanghai next week as Intertextile Shanghai Home Textiles – Spring Edition 2026 prepares to open at the National Exhibition and Convention Center from 11 – 13 March. Bringing together more than 360 exhibitors from six countries and regions, the fair will showcase an extensive array of home textiles, including bedding, towelling, carpets, home textile technologies, textile design and more, serving as a forward‑thinking hub where design, sustainability and smart living converge.

#Techtextil 2026

High-performance yarns for tomorrow's mobility

At this year's Techtextil in Frankfurt (April 21–24), Barmag will be presenting comprehensive solutions for the production of industrial filament yarns at the VDMA joint stand (Hall 12, C56). The focus will be on applications that ensure greater safety, durability, and efficiency in automotive engineering.

#Techtextil 2026

Monforts to showcase advanced coating solutions at Techtextil 2026

Over the past few years Monforts has significantly advanced its technologies for coating, with the successive introductions of the MontexCoat, coaTTex and VertiDry systems combining flexibility, precision and energy efficiency for the technical textiles market.

#Composites

JEC World 2026 returns with an unprecedented content program

Recognized worldwide as the leading trade exhibition for composite materials and their applications, JEC World returns on March 10-12, 2026, at Paris Nord Villepinte as the most ambitious edition to date, in line with its motto “Pushing the limits”. As the must-attend event for the composites industry, JEC World will offer an unprecedented program, blending conferences, markets insights, technical sessions, awards, and above all, a unique experience and invaluable connections.

TOP