#Spinning

2024-07-24

TC 30i: Convincing customers with strong results

Trützschler’s next-generation carding machine entered the market in January 2024 – and it’s now convincing yarn manufacturers across the textile industry worldwide. The machines have achieved excellent results during tests with customers in Türkiye and in other countries. It achieved up to 40 % higher productivity while reducing energy consumption by up to -18 %.

Impressed by TC 30i. From left to right: Burak Ates (Owner Mayfil Tekstil), Osman Kutlutürk<br />
(Regional Service Manager Trützschler Temasa) and Önder Bilir (Factory Manager Mayfil Tekstil) © 2024 Truetzschler — Impressed by TC 30i. From left to right: Burak Ates (Owner Mayfil Tekstil), Osman Kutlutürk (Regional Service Manager Trützschler Temasa) and Önder Bilir (Factory Manager Mayfil Tekstil) © 2024 Truetzschler

Higher productivity, less energy consumption

Mayfil Tekstil is a leading company in the Turkish textile industry for the production of textured yarn. It is headquartered in Nilüfer/Bursa. Founded in 2005, it has grown rapidly by prioritizing customer satisfaction. In 2022, Mayfil invested in a modern vortex airjet spinning facility that can produce up to 35 tons per day. And the company was keen to take a close look at the TC 30i for man-made fibers to explore its potential to drive progress toward Mayfil’s ambitious growth plans. In February 2024, Mayfil Tekstil conducted tests with the TC 30i. The next-generation carding machine produced 140 kg/h viscose, which is more than 40 % higher than the 95 kg/h Mayfil produces with the current benchmark. The new carding machine also decreased electricity consumption by 18 %. Based on these results, Mayfil is purchasing further TC 30i cards.

Results confirmed

Göl Iplik Seremet Tekstil Sanayi ve Ticaret A.S., located in Inegöl Bursa, operates three factories that deliver a variety of high-quality products, with a specialization in blended yarns. Investment in modern equipment and pioneering new products that expand its portfolio are at the heart of Göl Iplik’s success across almost four decades. Göl Iplik also tested the TC 30i for man-made fibers in early 2024. This Trützschler customer took a close look at the TC 30i during rigorous viscose trials. The TC 30i achieved a 40 % higher productivity rate with the same level of quality, while consuming 15 % less power. Göl Iplik now intends to include the TC 30i in its future investment strategy.

The blended yarn specialists at Göl Iplik Seremet Tekstil Sanayi ve Ticaret A.S.: From left to right: Erdinc Seremet (Deputy Chairman of the Board of Directors) and Mümin Tarlak (Deputy General Manager) © 2024 Truetzschler

Promising feedback

The TC 30i is still a newcomer in the textile industry – but its reputation is growing rapidly as spinning companies around the globe experience its range of smart features and functions. Its contributions to productivity, quality and resource efficiency are convincing. More and more companies around the world are now ordering our TC 30i. We are happy to convince more customers worldwide.

Diagram: For producing man-made fibers, the TC 30i achieves significantly less yarn imperfections when the production volume increases © 2024 Truetzschler

Benefits of the TC 30i:

1) Best quality from any raw material: High levels of productivity and yarn quality thanks to 35 % more active flats, the longest carding length in market and the T-GO automatic carding gap optimizer.

2) Operator-independent performance: Consistent results without relying on manual operators thanks to automatic, real-time optimization of the carding gap with T-GO.

3) Value-adding waste handling: Innovative waste suction system collects and separates different types of waste. More than 50 % of card waste can be reused or sold to third parties for an attractive price.

Details matter: How Trützschler cylinder wires boost efficiency in Pakistan’s spinning sector

Pakistan’s textile industry, especially its spinning sector, is the backbone of the national economy and a vibrant hub of innovation. Today’s spinning mills face growing demands for efficiency, quality, and sustainability. From the serene northern valleys to the vibrant port city of Karachi in the south, mills like Suraj Cotton Mills, Liberty, and Nishat Chunian are turning to advanced solutions.

T-CAN – Revolutionizing can transport

In virtually all spinning mills, transporting sliver cans is still done manually. Rising labor costs, lack of operators and increasing quality requirements make this a growing challenge. With T-CAN, Trützschler introduces a practical solution: a fully automated can transport system that will be presented live at ITMA ASIA 2025 in Singapore.

Pre-Cleaner CL-X: The future of cotton cleaning

What if the future of cotton cleaning was already here – setting a new standard for cleaning efficiency, productivity and energy savings? That future has a name: CL-X. Since its market launch in 2022, the Pre-Cleaner CL-X has become a true bestseller, proving its value in several hundred customer applications worldwide. Now, new results from Türkiye demonstrate again how the Pre-Cleaner CL-X outperforms the competition.

Trützschler invites to discover the future of fiber processing at ITMA Asia Singapore 2025

From October 28 to 31, the Trützschler Group will showcase its latest technologies at ITMA Asia in Singapore. Visit them at Booth D302 in Hall 4 at the Singapore Expo to explore cutting-edge solutions in Spinning, Card Clothing, and Nonwovens. A special highlight: the newest smart automation solution T-CAN, developed in response to growing labor costs and labor shortages in the textile industry. This innovation will be revealed exclusively at the show – don’t miss the opportunity to experience it first-hand.

Monitor, adjust, perfect

FiberGuard BCF is the name of the new system for real-time monitoring of yarn tension in all Neumag BCF production processes. Barmag, the innovation and technology leader for filament spinning systems, presented this innovation of its Neumag product line at ITMA Asia + CITME in Singapore last November. The new BCF yarn tension sensor is compatible with all current Neumag BCF machines and can be easily retrofitted to existing Neumag BCF S8 machines.

“Action helps us change what we do!”

DAY 0 takes place deliberately before PERFORMANCE DAYS begins. It is conceived as a space for reflection, dialogue and active engagement — a moment to pause before the fair, rethink established systems and address sustainability not as a trend, but as a fundamental transformation challenge. Under the guiding metaphor “Turn the Tap Off”, DAY 0 focuses on root causes rather than symptoms, systemic change rather than isolated solutions, and collective responsibility rather than individual silos.

Pets in fashion: functional and sustainable textiles find new market at Intertextile Apparel

China’s pet economy is booming, especially amongst younger generations, and pet apparel – from designer outfits to functional garments – was a RMB 3.5 billion (over USD 500 million) market in 2024, growing more than 20% annually¹. To help exhibitors harness this trend, Intertextile Shanghai Apparel Fabrics – Spring Edition 2026 will launch the Pet Boutique, presenting a range of innovative, sustainable materials that prioritise both functionality and comfort for pets.

VAUDE eliminates PFAS from all products

PFAS (per- and polyfluoroalkyl substances) are now detectable worldwide – in drinking water, soil and the human body. These so-called “forever chemicals” are considered hazardous to health and potentially carcinogenic, as they do not break down and remain in the environment permanently. Despite these risks, PFAS are still used in a wide range of products. More than 15 years ago, VAUDE made a strategic decision to gradually eliminate PFAS from all product categories.

Lenzing AG to become majority owner of TreeToTextile AB and accelerates industrialization of new fibers

The Lenzing Group is taking another strategic milestone by acquiring a controlling majority in the Swedish innovation company TreeToTextile AB. This step strengthens Lenzing’s position as a leading provider of sustainable, wood‑based specialty fibers and expands its innovation pipeline with a highly scalable, patent‑protected technology platform. The transaction is executed through the issuance of new shares.