#Spinning

2023-03-23

Flexible Bend Control: The game-changer for perfect carding gap settings

FBC / different working width © 2023 Trützschler

The new Trützschler Flexible Bend Control (FBC) service device ensures the perfect flat setting for all Trützschler cards within just a few seconds.

Voices from across the textiles industry are enthusiastic about the FBC’s setting accuracy. “Thanks to the FBC, moving flats can be adjusted at sensitivities that cannot be adjusted manually,” says one Turkish customer, for example. Trützschler Card Clothing Technologist Fatih Okuyucu adds: “Since we started sharing the results with our customers, they are demanding tuning with FBC. It now enables a more professional approach to carding machine operations and gives them deeper insights into the effects of fine-tuning.”

This positive market response shows that Trützschler has achieved a new technological advance in flat setting that brings many benefits.

Flexibility

The FBC offers the possibility to adjust the flexible bends on all Trützschler card generations to optimize the carding gap between the flat top and cylinder. Due to its flexible design, the FBC can be adjusted to the required machine width within seconds. As soon as the device has been adjusted to the relevant type of card, it is inserted into the flat circuit of the card and the preferred settings can be implemented.

Operation via app

The device is operated via the FBC app, which is preinstalled on a tablet device that is supplied with the order. Alternatively, the FBC app can be downloaded on any typical smartphone or tablet.In the app, all necessary steps are explained in detail – from placing the FBC on the card to adjusting the setting points. Measurement data is transmitted live on the device.

Static and dynamic measurement

During static measurement, the FBC moves over the flat circuit – set point by set point. The measured values are displayed in real-time on the tablet, which enables the user to correct deviations from the target value directly. An overview of the setting of the main carding zone is then displayed graphically via the dynamic measurement

Easy handling

The FBC is characterized by its easy handling. It weighs no more than a flat bar, and the transport case makes it easy to take the service device with you.

The FBC ensures precise adjustments of the carding gap for all Trützschler cards, and guarantees optimum quality at all times.

Indonesia: Trützschler & Agansa joining forces for service excellence

Indonesia is one of the world’s biggest textile markets. It’s also a key market for Trützschler’s Spinning and Card Clothing businesses. That’s why we place a sharp focus on selecting a strong partner to serve local customers. Agansa successfully won that role in 2023. Together with Trützschler, the team of technical experts combines expertise in Spinning and Card Clothing to ensure that our customers receive outstanding service in the respective application areas.

Object Carpet tests production of rPET BCF yarn on Neumag BCF line

In a joint project with Object Carpet GmbH, Denkendorf; the Institute for Textile Technology (ITA), Augsburg; and Next Generation Recyclingmaschinen GmbH (NGR), Feldkirchen, Austria, Barmag investigated the processing of recycled polyester for BCF yarn. The goal was to evaluate the fundamental suitability of 100% recycled carpet material for reuse in carpet yarn production to create a closed-loop system in carpet manufacturing. To date, commercial rPET BCF processes have been based solely on rPET from bottle pellets.

New spinning package with two-step filtration for recycled yarns and more

At the ITM in Istanbul, BB Engineering unveiled its new, patented ValuePack spinning package for the first time, which features a two-stage filtration system. This is particularly beneficial for re-cycling processes. Until now, spinning packs have used either metal powder (“sand”) or filter candles as filter media. Both options are suitable for differ-ent applications, and each has its own specific advantages and dis-advantages.

GenuTrace client advisory: Is your cotton supply chain UFLPA ready?

U.S. Customs and Border Protection has released updated operational guidance (CBP Publication No. 5560-0526) expanding its forced labor enforcement framework. The guidance supersedes the original 2022 UFLPA Operational Guidance and now covers all forced labor enforcement authorities — UFLPA, CAATSA, and WROs/Findings — in a single unified document. For cotton importers, the enforcement posture has not softened. It has become more structured, more documented, and more demanding. Learn more about UFLPA.

"We will become a recycling powerhouse"

The textile industry is now in its fourth consecutive year of crisis, while automation, artificial intelligence and recycling are reshaping the rules of the game. In this interview, Rieter CEO Thomas Oetterli discusses the first signs of a market recovery, reflects on his first three years at the helm of the company, explains the integration of Barmag, outlines Rieter’s vision of the fully automated spinning mill and highlights the strategic importance of recycling. In doing so, he explains why the new Rieter Group aims to play a leading role in transforming the textile value chain into a circular economy.

HKRITA signs MoU with Jeanologia and Looptworks to establish the Green Machine Circular Textile Ecosystem

The Hong Kong Research Institute of Textiles and Apparel (HKRITA) yesterday officially signed a landmark Memorandum of Understanding (MoU) with two key global partners, Jeanologia and Looptworks, to establish the Green Machine Circular Textile Ecosystem – a first-of-its-kind collaboration to accelerate the large-scale recycling of blended textiles.

ITM 2026: Mayer & Cie. Global presents itself successfully at international industry trade fair

Mayer & Cie. Global has used ITM 2026 in Istanbul for its first major international appearance since the restart. Together with the Turkish representative Mayer Mümessillik, the company presented its premium circular knitting machines "Made in Germany", explained its future positioning within the group of companies and held talks with customers and representatives from numerous markets. The response to the restart was positive. The clear orientation of the company, the reliable worldwide network of representatives and the resumption of service and spare parts supply were welcomed by customers.

MEL Composites supports ELA Aviation with advanced composite materials

MEL Composites is supplying advanced composite materials and process consumables to ELA Aviation for the production of its next-generation gyroplanes. The collaboration underlines MEL Composites’ growing role in advanced aerospace mobility, providing lightweight materials designed to improve aircraft performance, manufacturing efficiency and structural reliability.