#Spinning

2021-03-18

Indian company Sagar shares their secret to success in the spinning industry

A modern building in Bhopal, India. A man is about to enter his office. It looks as if he is entering a temple: He takes off his shoes and bends down to touch the ground. This sign is proof enough that traditional Indian culture and values are lived in this company. The gentleman is Mr. Sudhir Kumar Agrawal, Chairman of Sagar Group, the fastest growing company conglomerate in Madhya Pradesh, India. He says: “I always had firm belief in our strong value system at Sagar Group. Our biggest strength and treasure are our people.”

The common journey of Truetzschler and Sagar Manufactures Pvt Ltd.

In its journey of over three decades, Sagar Group has successfully ventured in different sectors, e.g. the field of education, real estate, production and manufacturing, and was taken to new heights by Mr. Sudhir Kumar Agrawal. When the group ventured into the textile business in 2012 by setting up a spinning mill, Sagar Manufactures Pvt Ltd. (SMPL), Mr. Agrawal was ably assisted by his son, Siddarth Agrawal, Managing Director of Sagar Group. At that point, the common journey of SMPL and Truetzschler began: “When we started the spinning mill, we required the best technology available and Truetzschler was a perfect match”, explains Mr. Sudhir Kumar Agrawal.

Sudhir Kumar Agrawal, Chairman, Sagar Group © 2021 Truetzschler

Another person who was involved into the spinning mill project right from the beginning is Mr. Vinod Kumar Jain, Executive Director at SMPL. He is a well-known technology expert in India and leaves no room for ambiguity when it comes to quality:

“At Sagar we strive for optimum utilization of technology and resources, targeting quality production with an aim of exceeding customer expectations. Our workers are well versed with the Truetzschler technology and therefore all our four units comprising of 150,000 spindles have Truetzschler blow-room and cards. We have completed a ‘Century’ of Truetzschler cards – currently, we have 115 of them running in our four units”, Mr. Vinod Kumar Jain happily states.

Latest technology and good employee management are the key to success

SMPL believes in long-lasting, world class technology and automation solutions with an excellent price/performance ratio to remain competitive in the market. Further, training and development are key with regard to the optimum use of technology and controls. It belongs to SMPL’s philosophy to take good care of their employees and to offer training, accommodation and useful facilities for more than 1200 people at their sites. Currently, SMPL produces about 85 tons of high-quality yarn per day, of which 65 % are supposed to be exported. Count varies between Ne 20s and 40s which include 100 % cotton combed fancy slub yarns, quality-labeled yarns (e. g. by Better Cotton Initiative) as well as combed compact yarn for weaving and knitting including grey knitted fabrics normal cotton and lycra blend. With regard to future expansion plans, Mr. Vinod Kumar Jain said that SMPL will be expanding their mill by 42,000 spindles and 22 of the latest Truetzschler cards, the 1,28 m card TC 15.

STEELTOP®: A new benchmark in flat tops for spinning preparation

Modern carding generations achieve higher production performance, placing significantly greater stress on flat tops. Higher cylinder speeds and increased fiber density, combined with tighter carding gaps, create more demanding operating conditions. At the same time, poorer raw material quality and the increased use of recycled materials further intensify these challenges. With STEELTOP®, Trützschler introduces a new full steel flat top series developed for these demanding modern carding processes.

Ibrahim Fibres and Trützschler: A strong partnership enters its next phase with the TC 30Si

For more than two decades, Ibrahim Fibres and Trützschler have grown side by side, driven by a shared ambition to continuously improve spinning performance, strengthen technology leadership and set new benchmarks in the textile industry. Today, Ibrahim Fibres is a leading yarn and polyester staple fiber manufacturer in Pakistan. The company operates the largest number of Trützschler cards in the country, with more than 200 machines running across its mills in Faisalabad, and plays an important role in one of Asia’s largest textile industries.

Trützschler’s Integrated Draw Frame IDF 3: Unlocking the full potential of short fiber processing

Spinning mills worldwide are looking for solutions that combine higher productivity, stable quality and shorter processes, especially when processing short fibers. Trützschler’s integrated draw frame IDF 3 has proven to be a powerful answer to these requirements. Evaluations from several customer trials in Türkiye under real production conditions highlight the strong performance of the IDF 3, particularly when combined with the next-generation card TC 30i.

Experience Trützschler’s leading fiber processing technologies at ITM 2026

From June 9 to 13, the Trützschler Group will present its latest machinery, service expertise and digital solutions at ITM 2026 in Istanbul, Türkiye. Visitors are invited to explore innovations across Spinning, Card Clothing, and Nonwovens at Hall 7, Booth 714A at the Tüyap Fair Convention and Congress Center. They can experience modern fiber processing with Trützschler!

Barmag Fuzhou Customer Day concludes successfully, boosting high-quality chemical fiber growth in Fujian & Guangdong

Barmag hosted its Customer Day themed “A New Era. Powered by Innovation.” in Fuzhou on June 28, welcoming nearly one hundred invited customers from Fujian and Guangdong provinces. Georg Stausberg, CEO of Barmag Group, attended along-side the sales and R&D expert China team to jointly present integrated solutions covering the entire man-made fiber value chain.

Object Carpet tests production of rPET BCF yarn on Neumag BCF line

In a joint project with Object Carpet GmbH, Denkendorf; the Institute for Textile Technology (ITA), Augsburg; and Next Generation Recyclingmaschinen GmbH (NGR), Feldkirchen, Austria, Barmag investigated the processing of recycled polyester for BCF yarn. The goal was to evaluate the fundamental suitability of 100% recycled carpet material for reuse in carpet yarn production to create a closed-loop system in carpet manufacturing. To date, commercial rPET BCF processes have been based solely on rPET from bottle pellets.

New spinning package with two-step filtration for recycled yarns and more

At the ITM in Istanbul, BB Engineering unveiled its new, patented ValuePack spinning package for the first time, which features a two-stage filtration system. This is particularly beneficial for re-cycling processes. Until now, spinning packs have used either metal powder (“sand”) or filter candles as filter media. Both options are suitable for differ-ent applications, and each has its own specific advantages and dis-advantages.

GenuTrace client advisory: Is your cotton supply chain UFLPA ready?

U.S. Customs and Border Protection has released updated operational guidance (CBP Publication No. 5560-0526) expanding its forced labor enforcement framework. The guidance supersedes the original 2022 UFLPA Operational Guidance and now covers all forced labor enforcement authorities — UFLPA, CAATSA, and WROs/Findings — in a single unified document. For cotton importers, the enforcement posture has not softened. It has become more structured, more documented, and more demanding. Learn more about UFLPA.

C&S strengthens its governance to support its evolution

C&S announces the appointment of Marco Lucietti to its Board of Directors. With extensive international experience across the textile and denim industries, Lucietti will work alongside CEO Federico Corneli, contributing to the company’s managerial development, organizational structure and long-term strategic direction.