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#Raw Materials

New research: Synthetic clothing generates plastic pollution equivalent to the weight of 820 Eiffel Towers annually

Cotton Incorporated and leading researchers published a groundbreaking study in Nature Communications, titled “The global apparel industry: a significant, yet overlooked source of plastic leakage.” This research reveals synthetic clothing contributes 7.4 million metric tons of plastic pollution annually. Most of this plastic leakage arises from macroplastic waste when synthetic clothes reach the end of their life cycle. This adds to the well-documented issue of microplastic shedding during the washing and wearing of these clothes.

“The impact of synthetic garments on plastic pollution is staggering, with at least ten times more leakage than cotton clothing,” said Jesse Daystar, Ph.D., vice president and chief sustainability officer at Cotton Incorporated. “Designing with natural fibers, like cotton, is one of the key strategies to reduce plastic leakage from the apparel industry.”

The report estimates that the global apparel industry contributes 14% of the total plastic leakage into the environment, which equates to approximately 8.3 million metric tons of plastic being released annually due mainly to the global production, use, and disposal of synthetic clothing. The term “plastic leakage” refers to the quantity of plastic released from human activity and pollutes the natural environment.

In addition to focusing on the selection and use of natural fibers like cotton, the study also recommends designing products for durability and prioritizing reuse, remanufacturing, and recycling as key strategies to reduce plastic pollution. However, the report also stresses the need to assess other environmental indicators, such as climate change and non-renewable resource use, in addition to plastic pollution.

While global cotton production contributes less than 1% of total plastic pollution, the cotton industry is actively pursuing solutions. Cotton Incorporated leads these efforts with innovative research aimed at reducing environmental impact. As a collaborator in the Plastic Leak Project (PLP), Cotton Incorporated helped develop the first-ever Methodological Guidelines, which provide businesses with tools to identify, measure, and address plastic leakage in their value chains. These guidelines were crucial for assessing plastic leakage in the apparel industry.

Methodology

This research quantified plastic leakage from the global apparel industry using the Plastic Leakage Project Methodology (https://quantis.com/who-we-guide/our-impact/sustainability-initiatives/plastic-leak-project/). The study’s methodology estimated the total mass of apparel consumed in each market by utilizing production and import data. For cotton apparel, net apparent consumption data was determined by adjusting domestic production, imports, exports, and losses throughout the value chain. In contrast, synthetic clothing consumption was deduced from import data or assumptions about the proportion of apparel consumption attributed to cotton, due to its broader range of end-uses. Other types of fibers were accounted for in a similar manner.

To learn more about the research methodology, please visit

https://doi.org/10.1038/s41467-024-49441-4.

For a summary of the key research findings, see the topline report.

https://cottontoday.cottoninc.com/wp-content/uploads/2024/06/Plastic_Leakage_Assessment_of_Global_Apparel_Industry_Topline_Report.pdf


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#Natural Fibers

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#Raw Materials

New U.S. cotton study uses real-world grower data to reveal where fiber impacts occur

Cotton Incorporated has released a critically reviewed life cycle assessment (LCA) of U.S. cotton fiber production that examines how cotton’s environmental impacts are measured and where meaningful improvements can be made across the value chain. The new data, grounded in real‑world grower inputs, measures what drives U.S. cotton’s environmental footprint from field to gin.

#Natural Fibers

Dr. Jane Dever inducted into the 2025 Cotton Research and Promotion Hall of Fame

Dr. Jane K. Dever, a recognized leader in cotton breeding and fiber quality research, was inducted into the 2025 Cotton Research and Promotion Hall of Fame during the joint Cotton Incorporated/Cotton Board Annual Meeting held on December 9 in New Orleans, LA.

#Natural Fibers

Cotton Incorporated unveils reimagined CottonWorks platform

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#Raw Materials

Kimberly-Clark develops alternative natural fiber platform for hygiene products

Kimberly-Clark has introduced a proprietary innovation program aimed at developing alternative natural fibers for future hygiene products. The company has created a patented materials platform based on fibers derived from hesperaloe, a drought-tolerant succulent native to the southwestern United States.

#Recycling / Circular Economy

Indorama Ventures advances circularity tthrough PETValue Philippines' “Zero Waste to Landfill Partnership” with Republic Cement

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#Natural Fibers

2026 ICAC report projects World cotton trade to reach 10.3 million tonnes by 2028/29

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#Natural Fibers

Better Cotton Initiative multistakeholder event in US unpacks regenerative agriculture potential

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#Knitting & Hosiery

SHIMA SEIKI brings new flat knitting technologies to FEBRATEX 2026

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#Man-Made Fibers

Lenzing reports improved half-year results and advances strategic transformation

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#Recycling / Circular Economy

German 'ZOLL' turns end-of-life uniforms into valuable raw materials

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#Spinning

Trützschler’s latest spinning and card clothing innovations at CAITME 2026

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