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#Raw Materials

New research: Synthetic clothing generates plastic pollution equivalent to the weight of 820 Eiffel Towers annually

Cotton Incorporated and leading researchers published a groundbreaking study in Nature Communications, titled “The global apparel industry: a significant, yet overlooked source of plastic leakage.” This research reveals synthetic clothing contributes 7.4 million metric tons of plastic pollution annually. Most of this plastic leakage arises from macroplastic waste when synthetic clothes reach the end of their life cycle. This adds to the well-documented issue of microplastic shedding during the washing and wearing of these clothes.

“The impact of synthetic garments on plastic pollution is staggering, with at least ten times more leakage than cotton clothing,” said Jesse Daystar, Ph.D., vice president and chief sustainability officer at Cotton Incorporated. “Designing with natural fibers, like cotton, is one of the key strategies to reduce plastic leakage from the apparel industry.”

The report estimates that the global apparel industry contributes 14% of the total plastic leakage into the environment, which equates to approximately 8.3 million metric tons of plastic being released annually due mainly to the global production, use, and disposal of synthetic clothing. The term “plastic leakage” refers to the quantity of plastic released from human activity and pollutes the natural environment.

In addition to focusing on the selection and use of natural fibers like cotton, the study also recommends designing products for durability and prioritizing reuse, remanufacturing, and recycling as key strategies to reduce plastic pollution. However, the report also stresses the need to assess other environmental indicators, such as climate change and non-renewable resource use, in addition to plastic pollution.

While global cotton production contributes less than 1% of total plastic pollution, the cotton industry is actively pursuing solutions. Cotton Incorporated leads these efforts with innovative research aimed at reducing environmental impact. As a collaborator in the Plastic Leak Project (PLP), Cotton Incorporated helped develop the first-ever Methodological Guidelines, which provide businesses with tools to identify, measure, and address plastic leakage in their value chains. These guidelines were crucial for assessing plastic leakage in the apparel industry.

Methodology

This research quantified plastic leakage from the global apparel industry using the Plastic Leakage Project Methodology (https://quantis.com/who-we-guide/our-impact/sustainability-initiatives/plastic-leak-project/). The study’s methodology estimated the total mass of apparel consumed in each market by utilizing production and import data. For cotton apparel, net apparent consumption data was determined by adjusting domestic production, imports, exports, and losses throughout the value chain. In contrast, synthetic clothing consumption was deduced from import data or assumptions about the proportion of apparel consumption attributed to cotton, due to its broader range of end-uses. Other types of fibers were accounted for in a similar manner.

To learn more about the research methodology, please visit

https://doi.org/10.1038/s41467-024-49441-4.

For a summary of the key research findings, see the topline report.

https://cottontoday.cottoninc.com/wp-content/uploads/2024/06/Plastic_Leakage_Assessment_of_Global_Apparel_Industry_Topline_Report.pdf


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#Natural Fibers

Plastic-free stretch technologies drive new direction for denim innovation

As the denim industry looks for ways to reduce its reliance on synthetic fibres, plastic-free stretch technologies are gaining momentum. Developments based on mechanical fabric construction and natural rubber are demonstrating that comfort and stretch can be achieved without conventional elastane, supporting both recyclability and circular product design.

#Natural Fibers

Cotton ConneXions Insight to Impact brings supply chain leaders together around cotton innovation

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#Raw Materials

New U.S. cotton study uses real-world grower data to reveal where fiber impacts occur

Cotton Incorporated has released a critically reviewed life cycle assessment (LCA) of U.S. cotton fiber production that examines how cotton’s environmental impacts are measured and where meaningful improvements can be made across the value chain. The new data, grounded in real‑world grower inputs, measures what drives U.S. cotton’s environmental footprint from field to gin.

#Natural Fibers

Dr. Jane Dever inducted into the 2025 Cotton Research and Promotion Hall of Fame

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#Raw Materials

Brazil sets new cotton export record and consolidates global leadership

Brazil ended the 2025/26 commercial year with a new record, consolidating its position as the world’s largest cotton exporter. Between August 2025 and July 2026, the country shipped 3,373,941 tonnes of the fiber, 19% more than in the previous cycle, and reached record revenue of US$5.3 billion. The result represents a milestone in Brazil’s expansion in the international market and reinforces the country’s role as a strategic supplier to the global textile industry.

#Raw Materials

Better Cotton Initiative partners with Avalo in AI plant breeding for climate-resilient cotton

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#Raw Materials

ICAC International Seminar in Taipei to explore strategic synergies across the textile supply chain

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#Raw Materials

Aid by Trade Foundation presents annual report for 2025: Market position and impact of sustainably verified natural fibres strengthened

Despite global supply chain challenges, the Aid by Trade Foundation (AbTF) was able to further expand its international role in promoting sustainably verified natural fibres in 2025. In doing so, the foundation remains true to its fundamental approach of leveraging market forces. Last year, it generated total revenues of EUR 7.8 million; this included EUR 6.7 million collected through the successful marketing of four standards: Cotton made in Africa (CmiA), CmiA Organic, The Good Cashmere Standard (GCS), and the Regenerative Cotton Standard (RCS). AbTF invested the resulting income in projects aiming to protect biodiversity, support women, increase transparency in the textile supply chain, and implement its verification system.

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#Textiles & Apparel / Garment

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#Man-Made Fibers

The LYCRA Company expands its co-creation vision through an immersive Lifestyle District at Intertextile Shanghai.

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#Man-Made Fibers

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#Weaving

"Dynamic markets do not only create uncertainty – they also create opportunities."

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