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#Raw Materials

New research: Synthetic clothing generates plastic pollution equivalent to the weight of 820 Eiffel Towers annually

Cotton Incorporated and leading researchers published a groundbreaking study in Nature Communications, titled “The global apparel industry: a significant, yet overlooked source of plastic leakage.” This research reveals synthetic clothing contributes 7.4 million metric tons of plastic pollution annually. Most of this plastic leakage arises from macroplastic waste when synthetic clothes reach the end of their life cycle. This adds to the well-documented issue of microplastic shedding during the washing and wearing of these clothes.

“The impact of synthetic garments on plastic pollution is staggering, with at least ten times more leakage than cotton clothing,” said Jesse Daystar, Ph.D., vice president and chief sustainability officer at Cotton Incorporated. “Designing with natural fibers, like cotton, is one of the key strategies to reduce plastic leakage from the apparel industry.”

The report estimates that the global apparel industry contributes 14% of the total plastic leakage into the environment, which equates to approximately 8.3 million metric tons of plastic being released annually due mainly to the global production, use, and disposal of synthetic clothing. The term “plastic leakage” refers to the quantity of plastic released from human activity and pollutes the natural environment.

In addition to focusing on the selection and use of natural fibers like cotton, the study also recommends designing products for durability and prioritizing reuse, remanufacturing, and recycling as key strategies to reduce plastic pollution. However, the report also stresses the need to assess other environmental indicators, such as climate change and non-renewable resource use, in addition to plastic pollution.

While global cotton production contributes less than 1% of total plastic pollution, the cotton industry is actively pursuing solutions. Cotton Incorporated leads these efforts with innovative research aimed at reducing environmental impact. As a collaborator in the Plastic Leak Project (PLP), Cotton Incorporated helped develop the first-ever Methodological Guidelines, which provide businesses with tools to identify, measure, and address plastic leakage in their value chains. These guidelines were crucial for assessing plastic leakage in the apparel industry.

Methodology

This research quantified plastic leakage from the global apparel industry using the Plastic Leakage Project Methodology (https://quantis.com/who-we-guide/our-impact/sustainability-initiatives/plastic-leak-project/). The study’s methodology estimated the total mass of apparel consumed in each market by utilizing production and import data. For cotton apparel, net apparent consumption data was determined by adjusting domestic production, imports, exports, and losses throughout the value chain. In contrast, synthetic clothing consumption was deduced from import data or assumptions about the proportion of apparel consumption attributed to cotton, due to its broader range of end-uses. Other types of fibers were accounted for in a similar manner.

To learn more about the research methodology, please visit

https://doi.org/10.1038/s41467-024-49441-4.

For a summary of the key research findings, see the topline report.

https://cottontoday.cottoninc.com/wp-content/uploads/2024/06/Plastic_Leakage_Assessment_of_Global_Apparel_Industry_Topline_Report.pdf


More News from Cotton Incorporated

#Natural Fibers

Dr. Jane Dever inducted into the 2025 Cotton Research and Promotion Hall of Fame

Dr. Jane K. Dever, a recognized leader in cotton breeding and fiber quality research, was inducted into the 2025 Cotton Research and Promotion Hall of Fame during the joint Cotton Incorporated/Cotton Board Annual Meeting held on December 9 in New Orleans, LA.

#Natural Fibers

Cotton Incorporated unveils reimagined CottonWorks platform

Cotton Incorporated today announced the launch of a reimagined CottonWorks™ website, an ambitious digital transformation designed to meet the evolving needs of today’s global textile professionals across every stage of the value chain. The new platform is more than a redesign – it is an intuitive, fashion-forward platform built to support compliance, product development, sourcing, and education across the textile industry.

#Natural Fibers

Cotton Incorporated hosts global dialogue in Hong Kong to lead cotton forward

In a powerful display of global collaboration, more than 255 industry leaders from 124 companies including over 41 top global brands and sourcing organizations gathered in Hong Kong on May 15 for Cotton ConneXions: Where Innovation Meets Opportunity, a one-day summit hosted by Cotton Incorporated. The event united the global cotton supply chain to discover innovations, recognize industry contributions, generate business orders, network, and address the challenges and opportunities shaping the fiber’s future amid regulatory shifts and evolving market dynamics.

#Natural Fibers

Cotton Incorporated calls for investment in quality cotton fashion

When it comes to selecting the best fashion and home style pieces, quality matters. One key aspect that stands out among consumers is the choice of fabric, especially with cotton being a popular favorite for its comfort, durability, and sustainability. Whether it’s clothing or home textiles, the fiber label “cotton” signifies comfort and quality especially when looking for value per use in a down economy.

More News on Raw Materials

#Raw Materials

Modern testing methods for raw cotton

The 38th International Cotton Conference Bremen will take place from 25 to 27 March 2026 at the Bremen Parliament. This conference has traditionally stood for in-depth expertise and international exchange. The program will focus on technical innovations, market trends, and regulatory frameworks across the entire value chain – from agriculture to the circular economy. With high-profile speakers, the conference is regarded as the key meeting point for the global cotton industry. Today’s focus: Cotton quality and testing methods.

#Raw Materials

2026 production plan set for a record 10 metric tons of recombinant spider silk cocoon per month

Kraig Biocraft Laboratories, Inc. (OTCQB: KBLB) (“the Company”, “Kraig Labs”, or “Kraig’s”), a world leader in spider silk technology*, today announced its 2026 production plan that will drive explosive growth and establish a new global benchmark for spider silk manufacturing.

#Man-Made Fibers

Lenzing AG to become majority owner of TreeToTextile AB and accelerates industrialization of new fibers

The Lenzing Group is taking another strategic milestone by acquiring a controlling majority in the Swedish innovation company TreeToTextile AB. This step strengthens Lenzing’s position as a leading provider of sustainable, wood‑based specialty fibers and expands its innovation pipeline with a highly scalable, patent‑protected technology platform. The transaction is executed through the issuance of new shares.

#Raw Materials

Better Cotton Initiative marks certification anniversary with progress update and accreditation

One year since becoming a certification scheme, the Better Cotton Initiative (BCI) has announced that more than 3,000 supply chain actors have been certified. At farm level, more than 30% of farms and producer units supplying BCI Cotton have received a positive audit outcome.

Latest News

#Sustainability

Ying McGuire becomes new CEO of Cascale

Cascale today announced the appointment of Ying McGuire as Chief Executive Officer, effective June 1, 2026.

#Technical Textiles

Sustainable, lightweight, and sound absorbing: Polyester-based front trunk solution for BEVs

As car manufacturers look to further reduce their carbon footprint, Autoneum has developed an innovative front trunk solution for battery electric vehicles (BEVs), made entirely from polyester-based textile. The Ultra-Silent Frunk offers significant weight reduction, improved acoustic and thermal insulation, and uses up to 70 percent recycled material, supporting sustainable and efficient vehicle design. Autoneum, global technology leader in acoustic and thermal management for vehicles, has already received orders for the new frunk from three major OEMs in Asia and Europe to be built in three BEV models. Series production for two BEVs has been underway in China and Germany since last year.

#Spinning

Rieter responds to higher raw material prices

Global political and economic developments have been leading to rising raw material and energy costs for some time. The textile machinery industry is also affected by this trend. Rieter machines and components consist to a large extent of steel, copper, aluminum and electronics. These materials in particular have seen higher demand and higher prices in recent months.

#Weaving

Stäubli demonstrates how innovation translates into real benefits for weaving mills at SITEX 2026

One of India’s most prominent textile industry events, SITEX 2026, is held from February 21 to 23 in Surat. Committed to empowering Indian weaving mills with state‑of‑the‑art solutions tailored to regional needs, Stäubli will present a selection of solutions designed for performance, reliability, and power efficiency. Through its weaving preparation, cam and dobby shedding solutions and Jacquard technologies, Stäubli highlights its global expertise tailored to the specific needs of the local market.

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