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#Raw Materials

New research: Synthetic clothing generates plastic pollution equivalent to the weight of 820 Eiffel Towers annually

Cotton Incorporated and leading researchers published a groundbreaking study in Nature Communications, titled “The global apparel industry: a significant, yet overlooked source of plastic leakage.” This research reveals synthetic clothing contributes 7.4 million metric tons of plastic pollution annually. Most of this plastic leakage arises from macroplastic waste when synthetic clothes reach the end of their life cycle. This adds to the well-documented issue of microplastic shedding during the washing and wearing of these clothes.

“The impact of synthetic garments on plastic pollution is staggering, with at least ten times more leakage than cotton clothing,” said Jesse Daystar, Ph.D., vice president and chief sustainability officer at Cotton Incorporated. “Designing with natural fibers, like cotton, is one of the key strategies to reduce plastic leakage from the apparel industry.”

The report estimates that the global apparel industry contributes 14% of the total plastic leakage into the environment, which equates to approximately 8.3 million metric tons of plastic being released annually due mainly to the global production, use, and disposal of synthetic clothing. The term “plastic leakage” refers to the quantity of plastic released from human activity and pollutes the natural environment.

In addition to focusing on the selection and use of natural fibers like cotton, the study also recommends designing products for durability and prioritizing reuse, remanufacturing, and recycling as key strategies to reduce plastic pollution. However, the report also stresses the need to assess other environmental indicators, such as climate change and non-renewable resource use, in addition to plastic pollution.

While global cotton production contributes less than 1% of total plastic pollution, the cotton industry is actively pursuing solutions. Cotton Incorporated leads these efforts with innovative research aimed at reducing environmental impact. As a collaborator in the Plastic Leak Project (PLP), Cotton Incorporated helped develop the first-ever Methodological Guidelines, which provide businesses with tools to identify, measure, and address plastic leakage in their value chains. These guidelines were crucial for assessing plastic leakage in the apparel industry.

Methodology

This research quantified plastic leakage from the global apparel industry using the Plastic Leakage Project Methodology (https://quantis.com/who-we-guide/our-impact/sustainability-initiatives/plastic-leak-project/). The study’s methodology estimated the total mass of apparel consumed in each market by utilizing production and import data. For cotton apparel, net apparent consumption data was determined by adjusting domestic production, imports, exports, and losses throughout the value chain. In contrast, synthetic clothing consumption was deduced from import data or assumptions about the proportion of apparel consumption attributed to cotton, due to its broader range of end-uses. Other types of fibers were accounted for in a similar manner.

To learn more about the research methodology, please visit

https://doi.org/10.1038/s41467-024-49441-4.

For a summary of the key research findings, see the topline report.

https://cottontoday.cottoninc.com/wp-content/uploads/2024/06/Plastic_Leakage_Assessment_of_Global_Apparel_Industry_Topline_Report.pdf


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#Natural Fibers

Dr. Jane Dever inducted into the 2025 Cotton Research and Promotion Hall of Fame

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#Natural Fibers

Cotton Incorporated unveils reimagined CottonWorks platform

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#Natural Fibers

Cotton Incorporated hosts global dialogue in Hong Kong to lead cotton forward

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#Natural Fibers

Cotton Incorporated calls for investment in quality cotton fashion

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#Raw Materials

China projected to increase cotton production, yields, and imports in 2026/27

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#Raw Materials

ICAC launches Carbon Credits Initiative to deliver new income streams to cotton farmers

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#Raw Materials

ECCO introduces first shoe featuring innovative protein-based fibre

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#Raw Materials

Kraig Biocraft Laboratories reports major progress converting record-setting spider silk cocoon production into reeled silk

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#INDEX 2026

ANDRITZ at INDEX ’26: Driving sustainability with next-generation nonwoven technologies

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#INDEX 2026

INDEX™26: World’s leading nonwovens exhibition presents groundbreaking product launches, exclusive seminars and immersive experiences

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#INDEX 2026

The LYCRA Company launches LYCRA® ADAPTIV fiber for nonwovens, advancing comfort and fit in disposable hygiene at INDEX™ 26

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#INDEX 2026

Innovations for today – solutions for tomorrow: Trützschler Nonwovens at INDEX™ 2026

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