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#Knitting & Hosiery

Seamless chic swimsuit demonstrates the performance of the new RASCHELTRONIC®

© 2021 KARL MAYER
KARL MAYER is continually adapting its RASCHELTRONIC® range to the needs of the market. With adjusted performance profiles, the efficient raschel machines are intended to give customers the edge in their usually dynamic business fields.

Sunny prospects with the RJ 5/1 N

It was only at the end of last year that the manufacturer launched a highly productive model, the RJ 5/1 N, which sets trends in the production of chic lingerie articles and inelastic, lace-like fabrics. Now stylish swimwear from KARL MAYER’s Textile Product Development department shows the potential of this five-bar newcomer. The RJ 5/1 N can be used to produce typical RSJ articles, such as locknit produced with three guide bars, SpotNet qualities and elastic or rigid Powernet qualities, and to create effective seamless constructions. Front and back parts are produced directly on the machine, into which opaque areas and open pattern parts are alternately incorporated as required, and even lettering is seamlessly incorporated. Appropriately designed leg, neck and back cut-outs can also be integrated and do not require seams thanks to the free-cut design. Only the side seams need to be closed as part of the confectioning process.



However, it is not only the making up that is efficient, but also the textile production itself. The RJ 5/1 N reaches a maximum speed of 1,100 rpm and is therefore just as fast as the previous five-bar RASCHELTRONIC®, the RSJ 5/1. The finished fabric for the swimsuit developed by KARL MAYER was produced at a speed of 12.8 m/h. Like the RSJ 5/1, the new raschel machine also works with four ground bars and one split jacquard bar. The patterning is done by a standard N gear. It is also offered in gauges E 28 and E 32. However, the RJ 5/1 N, which is produced at KARL MAYER (CHINA), is superior to the established model in terms of its priceperformance ratio. “The RJ 5/1 N is up to 60 % better than the RSJ 5/1 in terms of investment per production. We expect that it will become established with customers in the five-bar RASCHELTRONIC® sector,” says Sascha Müller, Product Owner Local Lace & Raschel at KARL MAYER.


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#Knitting & Hosiery

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.

#ITM 2026

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#Knitting & Hosiery

STOLL: Agreement signed for the divestiture of selected assets

In early 2025, KARL MAYER announced its strategic decision to focus on its core business areas of WARP KNITTING, WARP PREPARATION, and TECHNICAL TEXTILES. As part of this move, the flat knitting machine business under the STOLL brand was discontinued and the production site in Reutlingen was closed in October 2025.

#ITM 2026

KARL MAYER presents a textile TEXTRONIC® innovation at ITM 2026

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#Knitting & Hosiery

TM WEFT, 270" – More width, more design freedom for the fashion world

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#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

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#Recycling / Circular Economy

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