#Knitting & Hosiery

2019-12-16

Huge interest in a “breath of nothing”

Net curtains produced on warp knitting machines with magazine weft insertion are the perennial “evergreens” in the window fashion sector. KARL MAYER is now coming like a breath of fresh air onto this established market segment, and is offering some specific new developments. Its latest machine, the WEFT.FASHION TM 3, can produce articles having an on-trend look in the style of popular gauze-like fabrics made from monofilaments and fancy yarns, yet it enables fabrics to be produced without sizing at a production rate that is 10 to 11 times higher than that of comparable looms.

New developments in weft-inserted net curtains have ethereal grounds made from monofilament yarns in their sights

The nature of the technology also means that the lightweight, transparent, warp-knitted fabrics have a high slip resistance. These advantages impressed the visitors at the last ITMA fair in June 2019 in Barcelona. During this important trade fair, KARL MAYER was showing a collection of on-trend, weftinserted net curtains produced on the WEFT.FASHION TM 3, which generated a great deal of buying interest. The Turkish visitors in particular asked a great many questions. Encouraged by the positive feedback, the textile specialists at KARL MAYER carried on with their development work, and processed fine monofilament rather than multifilament yarns on the warp knitting machine with weft insertion. In the first stage, a lustrous yarn of dtex 22 was processed in all the yarn systems. A very delicate, extremely transparent, feather-light fabric with an organza ground was produced, which weighs just 20 g/m². Despite its ethereal look, the fabric is extremely stable and is suitable for embroidering.

The textile developer, Kay Burkhardt, is particularly pleased with the look of the fabric. “We processed a very dense structure at 35 stitches/cm to produce an extremely uniform appearance.” When hanging in front of the window, the net curtain creates a subtle interplay with the light to produce shimmering, glittering and moiré effects in all the colours of the rainbow. In subsequent development stages, a ground made from monofilament yarns was combined with a weft made from different fancy yarns. Yarns featuring knops, nodules and crimps were processed and – what was particularly ingenious – a relatively thick yarn was used, which was first formed into a cord-like structure by pillar stitches.

The optically dominant weft materials almost hide the ground. Completely new textile constructions are produced, which will stimulate the trend for net curtains with puristic-looking yet discreetly subtle patterns.

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

More Jacquard. More functionality. More fashion.

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

SHIMA SEIKI brings new flat knitting technologies to FEBRATEX 2026

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Brazilian representative BRASTEMA TECNOLOGIA TEXTIL LTDA., will exhibit at the Brazilian Textile Industry Fair (FEBRATEX 2026) this month. On display will be a roundup of SHIMA SEIKI computerized flat knitting technology, represented by WHOLEGARMENT® knitting machines, computerized flat knitting machines featuring a brand-new model with high productivity and excellent cost performance, a glove knitting machine and the latest digital solutions.

Lenzing reports improved half-year results and advances strategic transformation

Despite a persistently challenging market environment in the first half of 2026, characterized by volatile energy and raw material prices, subdued global consumer demand and intensified competition from Asia, the Lenzing Group significantly improved its financial performance. Net result after tax more than doubled to EUR 35.6 million, compared with EUR 15.2 million in the first half of 2025. Free cash flow increased to EUR 45.8 million, while EBITDA amounted to EUR 239.2 million. Revenue totaled EUR 1.27 billion, compared with EUR 1.34 billion in the previous year.

Trützschler’s latest spinning and card clothing innovations at CAITME 2026

From September 8 to 10, 2026, Trützschler will present its latest innovations in spinning and card clothing for state-of-the-art fiber processing at CAITME in Tashkent, Uzbekistan. Visitors are invited to meet the experts at Pavilion 2, Booth D50 and explore solutions designed to increase productivity, streamline processes, and ensure consistently high yarn quality. Key topics include the next-generation card TC 30i, the integrated draw frame IDF 3, the high-performance comber TCO 21XL as well as Trützschler Card Clothing’s new flat top series STEELTOP®.

BICO BCF yarn delivers impressive performance in field testing

In a joint development project with other partners, Barmag and Object Carpet have successfully tested BICO BCF yarn in the carpet manufacturing process. The results show that this innovative yarn technology offers significant performance advantages and opens up new possibilities for recycling-oriented carpet constructions.