#Knitting & Hosiery

2019-08-28

More scope – thanks to a modular design

In 2016, KARL MAYER launched its OJ machine series under the brandname of LACE.EXPRESS, which was aimed specifically at the special requirements of the clothing market. At ITMA 2019, this manufacturer presented a complete, self-contained machine platform for the intimate apparel sector, which greatly impressed the visitors.

The LACE.EXPRESS, with its flexible platform concept and width of 134", is now targeting the intimates sector

A special feature of the range is that the models in the series are all compatible with each other. In keeping with the motto, “Create your own production machine”, every machine can be equipped to the technical level of its high-bar neighbours within the platform. Low-bar items can be produced on high-bar machines, without adapting the pattern data. This enables the customer to benefit from maximum flexibility.

Maximum productivity and the ability to adapt to specific requirements

This new machine platform combines the OJ models with different bar configurations in a uniform layout. The range includes the OJ 91/1, OJ 85/1, OJ 65/1, OJ 59/1 and OJ 42/1. All the models are available as B and F versions. The available gauges are E 24 and E 18 and the working width is 134", which are perfect for the intimate apparel sector. This modular platform concept enables the machines to be upgraded into higher bar versions.

For example, an upgrade kit is available for changing an OJ 42/1 into an OJ 91/1 – to expand the range of patterns it can produce. The patterns are also compatible with an increasing number of bars. Customers can change the design from an OJ 42/1 to an OJ 91/1, without having to make any modifications. This unique flexibility is complemented by an exceptionally high production rate. The machines increase output by 100 % for the same investment, compared to their predecessors. Customers are also able to profit from the general benefits of the LACE.EXPRESS series. LEO® reduces the energy consumption of the LACE.EXPRESS machines by 40 %, compared to the previous models. A mobile operator user interface simplifies the setting-up of the string bars and improves the view for monitoring production.

Start of production – with new machines appearing at specific time intervals

As the first model in the new LACE.EXPRESS platform, the OJ 91/1 is available immediately as F and B versions. The first lowbar machines will be available from October onwards.

New business momentum for the Turkish warp knitting industry

Warp knitting companies can look forward to new opportunities for their business development when they visit the KARL MAYER stand at ITM. At the important trade fair in Istanbul, the industry leader will be presenting selected solutions to support customers in a market that is as important as it is difficult. The focus will be on flexibility and speed.

KARL MAYER presents a textile TEXTRONIC® innovation at ITM 2026

With highly efficient machines and continuous textile innovations, KARL MAYER underscores its role as a reliable partner for discerning top-tier customers. Just in time for ITM 2026 in Istanbul, the industry leader is introducing a true innovation: an eyelash lace with its characteristic fringed look – combined with a previously unattainable 4-way stretch. While the established fabric could until now only be produced as rigid version or with one-dimensional stretch, the new elasticity in both dimensions expands the possibilities for cross-band panel fabrics.

TM WEFT, 270" – More width, more design freedom for the fashion world

KARL MAYER is expanding its successful TM WEFT series with an innovative model that opens up new possibilities, particularly in the fashion & apparel sectors. With a working width of 270", this new machine with weft-insertion not only offers significantly higher output than its narrower counterparts but is also specifically tailored to the demands of dynamic clothing market – particularly in China and Türkiye. A well-thought-out upgrade also ensures even greater design versatility.

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

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DYNEEMA® and NP Aerospace advance personal protection for military servicewomen

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