#Knitting & Hosiery

2019-08-28

More scope – thanks to a modular design

In 2016, KARL MAYER launched its OJ machine series under the brandname of LACE.EXPRESS, which was aimed specifically at the special requirements of the clothing market. At ITMA 2019, this manufacturer presented a complete, self-contained machine platform for the intimate apparel sector, which greatly impressed the visitors.

The LACE.EXPRESS, with its flexible platform concept and width of 134", is now targeting the intimates sector

A special feature of the range is that the models in the series are all compatible with each other. In keeping with the motto, “Create your own production machine”, every machine can be equipped to the technical level of its high-bar neighbours within the platform. Low-bar items can be produced on high-bar machines, without adapting the pattern data. This enables the customer to benefit from maximum flexibility.

Maximum productivity and the ability to adapt to specific requirements

This new machine platform combines the OJ models with different bar configurations in a uniform layout. The range includes the OJ 91/1, OJ 85/1, OJ 65/1, OJ 59/1 and OJ 42/1. All the models are available as B and F versions. The available gauges are E 24 and E 18 and the working width is 134", which are perfect for the intimate apparel sector. This modular platform concept enables the machines to be upgraded into higher bar versions.

For example, an upgrade kit is available for changing an OJ 42/1 into an OJ 91/1 – to expand the range of patterns it can produce. The patterns are also compatible with an increasing number of bars. Customers can change the design from an OJ 42/1 to an OJ 91/1, without having to make any modifications. This unique flexibility is complemented by an exceptionally high production rate. The machines increase output by 100 % for the same investment, compared to their predecessors. Customers are also able to profit from the general benefits of the LACE.EXPRESS series. LEO® reduces the energy consumption of the LACE.EXPRESS machines by 40 %, compared to the previous models. A mobile operator user interface simplifies the setting-up of the string bars and improves the view for monitoring production.

Start of production – with new machines appearing at specific time intervals

As the first model in the new LACE.EXPRESS platform, the OJ 91/1 is available immediately as F and B versions. The first lowbar machines will be available from October onwards.

New business momentum for the Turkish warp knitting industry

Warp knitting companies can look forward to new opportunities for their business development when they visit the KARL MAYER stand at ITM. At the important trade fair in Istanbul, the industry leader will be presenting selected solutions to support customers in a market that is as important as it is difficult. The focus will be on flexibility and speed.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.

ITM 2026: Mayer & Cie. Global presents itself successfully at international industry trade fair

Mayer & Cie. Global has used ITM 2026 in Istanbul for its first major international appearance since the restart. Together with the Turkish representative Mayer Mümessillik, the company presented its premium circular knitting machines "Made in Germany", explained its future positioning within the group of companies and held talks with customers and representatives from numerous markets. The response to the restart was positive. The clear orientation of the company, the reliable worldwide network of representatives and the resumption of service and spare parts supply were welcomed by customers.

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.

Itema reaffirms its commitment to the Syrian textile industry at NasTex 2026

From July 18th to 21st, Itema will exhibit at NasTex at the Damascus Fairground (Hall 11 – Stand C02), marking its return to one of the Middle East’s historically significant textile markets. Itema will showcase advanced weaving technology designed to support the competitiveness and technological evolution of Syrian manufacturers and announces a new partnership with Growfast Agency as the sole agent of Itema in Syria.