#Textiles & Apparel / Garment

2022-04-14

Data-based yield improvement

Today’s textile markets are highly competitive, throughout the entire value chain from fiber to fabric. Customers expect unique products, at the right quality and free from unacceptable defects, every time. Fabric producers need to manufacture economically, with best-possible use of resources. The major challenges require comprehensive management strategies – and definitely automated fabric inspection.

Uster automatic fabric inspection leads the way to the future

In the classic fabric production process, manual inspection and lab testing are time consuming operations which need to be optimized with automated solutions. Adding automation to the process will reduce production costs and satisfy customers by delivering 100% inspected fabrics. The advantages of data generated at automated fabric inspection bring the added benefit of helping customers to prepare for the future. The Uster EVS Fabriq Vision is an excellent example for proof.

The fabric quality assurance system

Fabric producers need to guarantee reliable quality. This requires a consistently high rate of defect detection. Uster EVS Fabriq Vision ensures this is achieved by using automated control during intermediate and final inspection, removing the need for costly manual inspection. The system’s ability to capture any visible defects allows fabric yield to be optimized and prevents claims.

Real-time process monitoring detects, records and locates all defects in every roll of fabric. Fabriq Vision is able to capture any visible defect, at line running speeds. It can be used in a variety of positions on most manufacturers’ machines. Inspection is objective, accurate and consistent. The automatically generated defect map serves as the basis of improved fabric quality which leads to maximum fabric yield for various applications.

The key to consistent quality is the optimized grading efficiency. Uster EVS Fabriq Vision provides real-time alerts for operators, showing all defects and automatically creating roll inspection charts. All detected faults are collected in an album for review. Here the operator can quickly mark faults and select those which can be deleted. Users can set their own quality standards for different types of fabric and increase the efficiency of the grading process.

Data is the key to a bright future

Multiple spectroscopes inspect the material and unique algorithms identify all defects automatically, recording them in a dataset for each produced roll. The Album Software ensures optimum inspection efficiency and throughput. Classification using artificial intelligence will become available for more applications to speed up the reviewing process. Uster Fabric Inspection solutions bring the added benefit of helping customers to prepare for a digital future.

Uster Fabriq Expert is the real-time quality analysis system providing fully-customizable quality analysis tools. Information on process and product quality, based on data from each fabric roll inspected with the Fabriq Vision or another Uster fabric inspection system are well displayed on the PC screen. Uster Fabriq Expert helps managers and operators to optimize product and process quality, without the need for an additional quality reporting routine.

Thanks to Fabriq Expert process-related quality problems can be eliminated by immediate reactions and suitable corrective measures. Fabriq Expert provides real-time quality statistics, which can be used to identify root causes and main problem areas. Customizable quality analysis tools such as pareto charts, histograms and pie charts make it very easy to recognize problem ’hot spots’ and take the right corrective actions.

Yield – what finally counts

After final inspection, fabric will often be cut into smaller rolls, which will then be delivered to various customers. Optimized cut control (OCC system) provides a tool for automated cut optimization, as well as additional components which can be installed on any existing debatching or cutting line.

Upgraded process efficiency comes with clever software. The cut optimization software automatically identifies the correct cutting position to achieve maximum fabric yield according to quality requirements. Invisible synchronization marks are – also automatically – applied and indicate the position of defects and cut positions in a roll, so these are always under control, allowing the cutting table to run at maximum possible speed for maximized fabric yield.

Uster presents novelties at ITMA Asia + CITME 2025

There’s news from Uster Technologies to be announced for the industry’s upcoming event in Singapore. The Uster 360Q universe is growing with new products, solutions and services. Innovation developments can also be recorded in the fields of man-made fiber testing and fabric inspection. Uster innovations address the industry’s trending topics as mill management and process control, optimization of delivered fabric quality and yield.

Challenges of making yarn from recycled fibers

What does it take to spin quality yarn from recycled fibers? Uster Technologies brought textile industry leaders together to discuss the role of technology, data and automation – as well as the current challenges in using recycled raw material. Experts from Rieter, Säntis Textiles, Otto Yarns, and TVU commented on the current situation and looked into the future of spinning in a panel discussion organized at Uster headquarters.

Uster Technologies wins another infringement lawsuit

In a ‘victory for innovation in China’ Uster Technologies has secured a decisive judgment in a patent infringement lawsuit against a competitor. The final ruling by the Supreme People’s Court of PR China confirms that the competitor’s actions in copying the patented yarn feeder of the Uster Tester 6 constitute unlawful infringement.

Pets in fashion: functional and sustainable textiles find new market at Intertextile Apparel

China’s pet economy is booming, especially amongst younger generations, and pet apparel – from designer outfits to functional garments – was a RMB 3.5 billion (over USD 500 million) market in 2024, growing more than 20% annually¹. To help exhibitors harness this trend, Intertextile Shanghai Apparel Fabrics – Spring Edition 2026 will launch the Pet Boutique, presenting a range of innovative, sustainable materials that prioritise both functionality and comfort for pets.

VAUDE eliminates PFAS from all products

PFAS (per- and polyfluoroalkyl substances) are now detectable worldwide – in drinking water, soil and the human body. These so-called “forever chemicals” are considered hazardous to health and potentially carcinogenic, as they do not break down and remain in the environment permanently. Despite these risks, PFAS are still used in a wide range of products. More than 15 years ago, VAUDE made a strategic decision to gradually eliminate PFAS from all product categories.

KARL MAYER opens a new TEXTILE INNOVATION CENTRE – a new era of textile innovation begins

KARL MAYER is opening its new TEXTILE INNOVATION CENTRE (TIC), sending a strong signal that it is driving textile innovation forward and opening up new perspectives for the textile industry. The TIC brings together the latest developments in Warp Knitting, Technical Textiles and Warp Preparation – KARL MAYER’s core areas of expertise.

“Action helps us change what we do!”

DAY 0 takes place deliberately before PERFORMANCE DAYS begins. It is conceived as a space for reflection, dialogue and active engagement — a moment to pause before the fair, rethink established systems and address sustainability not as a trend, but as a fundamental transformation challenge. Under the guiding metaphor “Turn the Tap Off”, DAY 0 focuses on root causes rather than symptoms, systemic change rather than isolated solutions, and collective responsibility rather than individual silos.

Lenzing AG to become majority owner of TreeToTextile AB and accelerates industrialization of new fibers

The Lenzing Group is taking another strategic milestone by acquiring a controlling majority in the Swedish innovation company TreeToTextile AB. This step strengthens Lenzing’s position as a leading provider of sustainable, wood‑based specialty fibers and expands its innovation pipeline with a highly scalable, patent‑protected technology platform. The transaction is executed through the issuance of new shares.

Cotton Incorporated appoints Bev Sylvester as Chief Marketing Officer

Cotton Incorporated announces the appointment of Bev Sylvester as chief marketing officer. In this newly created role, Sylvester will oversee Cotton Incorporated’s marketing strategy, brand positioning, consumer engagement and global outreach to increase demand for cotton and strengthen its relevance in the marketplace.