#Spinning

2024-10-24

BCF yarn producer Sitong expands polyester capacities

The Chinese carpet yarn manufacturer Zhejiang Sitong New Material Technology Co., Ltd. is expanding its polyester capacities with the commissioning of an Oerlikon Neumag BCF system of the BCF S+ type. This will enable the company to ensure a balanced production of polyester, polyamide and polypropylene yarns.

The three-end BCF system BCF S+ is extremely flexible: even in the design optimized for polyester yarn production, the system produces excellent polyamide 6 yarn. © 2024 Oerlikon

Oerlikon Neumag's BCF systems are gaining ground in the Chinese market

With a total capacity of 50,000 tons per year, Sitong is one of the largest BCF yarn manufacturers in Asia. With the additional four BCF S+ positions for polyester yarn, the company from Hangzhou is responding to the trend towards polyester carpet yarns. In the future, Sitong will use them to produce balanced BCF yarns made of polyester, polyamide 6 and polypropylene. “Our strategy is a broad portfolio; this makes us more robust in the face of trends and market fluctuations,” says Tang Liang, president and owner of Sitong. The decision in favor of Neumag was based on the good experiences. “Since our foundation in 2002, we have relied on technology from Europe; for polyester production, we only consider Oerlikon Neumag plants. We have established ourselves with our quality products in both the local and international markets; this shows that we have made the right investment decisions.”

BCF S+ is flexible

The new BCF S+ Monocolor plant is designed for polyester yarn production, but it also produced excellent data during the production of polyamide 6 yarn during the commissioning process. The ability to quickly switch to the cost-effective production of high-quality PA6 yarn gives Sitong a significant competitive advantage. “Trends are becoming increasingly short-lived. However, investing in a plant is a long-term decision. So it's a strong argument if I can spin different polymers with the same system without sacrificing the quality of the end product,” Tang Liang sums up.

Carpet market in Asia is gaining in importance

The Asian carpet market is currently experiencing noticeable growth. While the focus of carpet yarn production has been in the US and Turkey so far, Chinese BCF yarn production in particular is experiencing a real boom in the post-corona years. This is due, on the one hand, to the strengthening of the Chinese automotive sector and, on the other, to the resurgence in travel. “Many hotels are currently being renovated and new ones are being built. During the pandemic, many hotels were closed, but now there is a significant backlog demand,” says Sun Peng, Sales Director at Oerlikon Neumag in China, assessing the increased demand.

Oerlikon Manmade Fibers Solutions hosted successful Technology Day 2025 in India

Oerlikon Manmade Fibers Solutions recently hosted its highly anticipated Innovation and Technology Day at the Deltin Hotel in Daman by end of January 2025. The event attracted over 300 participants, including industry experts, partners, and stakeholders, who gathered to explore the latest advancements and trends in the manmade fibers industry in India.

Trützschler’s latest spinning and card clothing innovations at CAITME 2026

From September 8 to 10, 2026, Trützschler will present its latest innovations in spinning and card clothing for state-of-the-art fiber processing at CAITME in Tashkent, Uzbekistan. Visitors are invited to meet the experts at Pavilion 2, Booth D50 and explore solutions designed to increase productivity, streamline processes, and ensure consistently high yarn quality. Key topics include the next-generation card TC 30i, the integrated draw frame IDF 3, the high-performance comber TCO 21XL as well as Trützschler Card Clothing’s new flat top series STEELTOP®.

BICO BCF yarn delivers impressive performance in field testing

In a joint development project with other partners, Barmag and Object Carpet have successfully tested BICO BCF yarn in the carpet manufacturing process. The results show that this innovative yarn technology offers significant performance advantages and opens up new possibilities for recycling-oriented carpet constructions.

Pre-Cleaner CL-X: Proven in cotton cleaning – creating value beyond the spinning mill

Since its market launch, the CL-X has firmly established itself in blowroom lines worldwide. Hundreds of installations confirm its ability to deliver superior cleaning efficiency, lower waste, higher productivity and significant energy savings. Now, new customer applications show that the CL-X not only continues to excel in spinning preparation – it is also entering a completely new field of application: ginning.

Rieter and partners launch Recycling Powerhouse for industrial-scale textile recycling

Recycling Powerhouse Ltd. was established in July 2026 to industrialize, standardize and scale textile recycling. Based in Switzerland, the venture will operate a franchise-driven business model that enables the production of high-quality, certified recycled yarns. The project is supported by the following partners: Rieter Group, the world’s leading system supplier for natural and man-made fibers, Säntis Textiles, a Swiss textile engineering company, and Valvan, a Belgian sorting technology company. The first blueprint franchise operation is scheduled to launch early 2027 in partnership with Suhail Industrial Holding Group in Qatar.

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

BASF opens global diaper and superabsorbents performance lab in Mumbai

BASF has officially inaugurated its new Performance Lab for diapers and superabsorbents (SAP) in Mumbai on August 18, 2026, which will provide technical and application services to superabsorbent customers globally. The new lab of BASF’s Hygiene Solutions business has been established in less than a year and is part of BASF’s Innovation Campus Asia Pacific in Mumbai, BASF’s second largest R&D site in Asia Pacific established in 2017 under BASF Chemicals India Private Limited.

Naia™ from Eastman strengthens western hemisphere textile connections at Apparel Sourcing Show Guatemala

As brands and retailers explore more diversified and responsive sourcing networks, the Naia™ brand from Eastman is strengthening its engagement with the textile and apparel value chain across the western hemisphere. From August 18–20, the company will participate for the first time in Apparel Sourcing Show Guatemala, a regional meeting point for apparel sourcing, manufacturing and nearshoring.

Dornbirn GFC 2026 expands conference program with new thematic sessions

For 65 years, Dornbirn GFC has stood for innovation and is one of the world’s leading conferences in the fiber industry. From September 16 to 18, 2026, the international fiber community will meet in Dornbirn, Austria, to discuss current trends, technological developments, and forward-looking solutions. More than 600 experts from industry and academia from over 30 countries are expected to attend. With around 100 presentations by renowned speakers, a 2,5-day conference program, and three parallel presentation rooms with moderated sessions, Dornbirn GFC provides a first-class platform for knowledge exchange, networking, and international collaboration. Together, participants will generate ideas and impulses that will sustainably shape the future of the global fiber industry.