#Spinning

2021-04-01

A family excursion: The MO40 system at Domotex Asia

Truetzschler Man-Made Fibers introduced the new member of the “Optima” carpet yarn machine platform family at the trade fair in Shanghai; the MO40-E for fine filaments. Now customers can choose between the compact MO40-C extrusion system for standard yarn and the flexible “E” variant for standard and specialty Bulked Contiunous Filament (BCF) yarn production.

On the one hand, the extrusion system for BCF carpet yarns, which forms the basis for the machine, is tailored to meet the increasing demand for high-count carpet yarns for silky soft, velvety carpets and, at the same time, the design is ready to meet the needs of the large market for standard carpet yarns.

The production of high-count yarns is challenging as only wafer-thin individual fibres with the smallest diameter achieve the desired effect. The MO40-E puts efficient and convenient production of such fibres within reach. The maximum number of individual filaments increases by 50 % in comparison with the MO40-C – up to 500 to 750.

More individual filaments in a BCF yarn require more nozzles in the spinning package and as a result a wider spinning beam. High-quality yarns are only produced if the hot, formable filaments are cooled evenly after spinning. In order to achieve the appropriate circulation of process air, more space is also required in the quenching system. The partition of the MO40-E increases to 2,500 mm.

Given that high-count yarns are a niche product, the MO40-E is also engineered for the production of standard yarns with 3 dpf or more. In these cases, an MO40-C standard spinning package is used in the spinning beams with the help of adapters.

The increased flexibility – the operating window ranges from 500 to 7,000 dtex yarns – has its price when it comes to space requirement: Whilst the compact version MO40-C occupies a space of 2,000 x 2,000 mm, the space requirement of the MO40-E increases to 2,500 x 2,000 mm. Despite the constructional adjustments the dwell time of the melt remains very short, guaranteeing a consistently high product quality.

Trützschler and Wisdom-Greentech held a signing ceremony for the ultra-high-speed 4.2m Air-Through Bonding (ATB) line

On May 20, 2026, Trützschler and Wisdom-Greentech, a Chinese customer specializing in high-end maternal, infant & child care industry and related disposable nonwoven products, held a signing ceremony for the purchase of a ultra-high-speed 4.2m ATB line in Geneva, Switzerland. This cooperation not only represents a deepened partnership between the two parties in the ATB sector, but also marks a new milestone in production efficiency for the high-end maternal, infant and child care product industry chain. This jointly developed 4.2m ATB line is more than just an investment. It stands as a milestone achievement of Sino-German technological cooperation, empowering the high-end hygiene industry including feminine care, adult care and related disposable nonwoven products, and realizing a dual breakthrough in production capacity and product quality.

Wangjin holdings signs 10th production line agreement with Trützschler – Driving innovation in the eco-friendly nonwovens industry

Wangjin Holdings and Trützschler held a grand signing ceremony for the Pulp X Spunlace Nonwoven Production Line, alongside the successful commissioning ceremony of Line 3 of Zhejiang Jinnuo Medical New Material Technology Co., Ltd., a subsidiary of Wangjin Holdings, in Geneva, Switzerland on May 20, 2026. The newly signed Pulp X production line marks the 10th production line that Wangjin Holdings has introduced from Trützschler. It is not only the strategic implementation outcome of Wangjin Holdings' decade-long deep cultivation and continuous layout in the nonwovens sector, but also demonstrates its unwavering commitment to leading the innovative development of the global eco-friendly nonwovens industry, injecting powerful new momentum into the industry's green transformation.

Trützschler establishes in-depth strategic cooperation with Fujian Leo Group

The strategic cooperation signing ceremony between Trützschler and Fujian Leo Group, a Chinese customer specializing in the R&D, production and sales of personal hygiene products for ten 4.2m Air-Through-Bonding (ATB) lines was grandly held in Geneva, Switzerland. The signing marks a new milestone in the partnership. Leveraging Trützschler’s advanced nonwoven technology, Fujian Leo Group will complete a large-scale production line upgrade, further consolidate its production capacity advantages and strengthen its core competitiveness in the industry.

Barmag presents metering pump solutions at ASE China

From September 15 to 17, 2026, Barmag’s Pumps Division will present its solutions for the precise delivery and metering of adhesives, sealants, and other high-viscosity media at ASE China at the Shanghai New International Expo Centre. The focus of the exhibition will be on high-precision gear metering pumps that help plant managers sustainably optimize material usage, process stability, and product quality. (Booth E4235).

Trützschler’s latest spinning and card clothing innovations at CAITME 2026

From September 8 to 10, 2026, Trützschler will present its latest innovations in spinning and card clothing for state-of-the-art fiber processing at CAITME in Tashkent, Uzbekistan. Visitors are invited to meet the experts at Pavilion 2, Booth D50 and explore solutions designed to increase productivity, streamline processes, and ensure consistently high yarn quality. Key topics include the next-generation card TC 30i, the integrated draw frame IDF 3, the high-performance comber TCO 21XL as well as Trützschler Card Clothing’s new flat top series STEELTOP®.

BICO BCF yarn delivers impressive performance in field testing

In a joint development project with other partners, Barmag and Object Carpet have successfully tested BICO BCF yarn in the carpet manufacturing process. The results show that this innovative yarn technology offers significant performance advantages and opens up new possibilities for recycling-oriented carpet constructions.

Brazil sets new cotton export record and consolidates global leadership

Brazil ended the 2025/26 commercial year with a new record, consolidating its position as the world’s largest cotton exporter. Between August 2025 and July 2026, the country shipped 3,373,941 tonnes of the fiber, 19% more than in the previous cycle, and reached record revenue of US$5.3 billion. The result represents a milestone in Brazil’s expansion in the international market and reinforces the country’s role as a strategic supplier to the global textile industry.

The LYCRA Company expands its co-creation vision through an immersive Lifestyle District at Intertextile Shanghai.

The LYCRA Company, a global leader in fiber and technology solutions for the apparel industry, is reimagining the trade show experience at Intertextile Shanghai Apparel Fabrics Autumn Edition, which opened today in China. Building on the success of last year's ALL IN concept, the company has expanded its co-creation vision into a 356-square-meter Lifestyle District featuring partners Jingzili New Material, JYT Textile, Lianxingfa Knitting, and Trend Textile. The district is part of a larger 895-square-meter pavilion showcasing a total of 19 co-exhibitors. Together, they demonstrate how innovations in fiber, fabric, and garments can be combined to create compelling solutions for both work and play.

Plastic-free stretch technologies drive new direction for denim innovation

As the denim industry looks for ways to reduce its reliance on synthetic fibres, plastic-free stretch technologies are gaining momentum. Developments based on mechanical fabric construction and natural rubber are demonstrating that comfort and stretch can be achieved without conventional elastane, supporting both recyclability and circular product design.