#Spinning

2021-04-01

A family excursion: The MO40 system at Domotex Asia

Truetzschler Man-Made Fibers introduced the new member of the “Optima” carpet yarn machine platform family at the trade fair in Shanghai; the MO40-E for fine filaments. Now customers can choose between the compact MO40-C extrusion system for standard yarn and the flexible “E” variant for standard and specialty Bulked Contiunous Filament (BCF) yarn production.

On the one hand, the extrusion system for BCF carpet yarns, which forms the basis for the machine, is tailored to meet the increasing demand for high-count carpet yarns for silky soft, velvety carpets and, at the same time, the design is ready to meet the needs of the large market for standard carpet yarns.

The production of high-count yarns is challenging as only wafer-thin individual fibres with the smallest diameter achieve the desired effect. The MO40-E puts efficient and convenient production of such fibres within reach. The maximum number of individual filaments increases by 50 % in comparison with the MO40-C – up to 500 to 750.

More individual filaments in a BCF yarn require more nozzles in the spinning package and as a result a wider spinning beam. High-quality yarns are only produced if the hot, formable filaments are cooled evenly after spinning. In order to achieve the appropriate circulation of process air, more space is also required in the quenching system. The partition of the MO40-E increases to 2,500 mm.

Given that high-count yarns are a niche product, the MO40-E is also engineered for the production of standard yarns with 3 dpf or more. In these cases, an MO40-C standard spinning package is used in the spinning beams with the help of adapters.

The increased flexibility – the operating window ranges from 500 to 7,000 dtex yarns – has its price when it comes to space requirement: Whilst the compact version MO40-C occupies a space of 2,000 x 2,000 mm, the space requirement of the MO40-E increases to 2,500 x 2,000 mm. Despite the constructional adjustments the dwell time of the melt remains very short, guaranteeing a consistently high product quality.

Energy efficiency in spunlacing

Drying is an important step for producing high-quality nonwoven products. But evaporating moisture at rapid speed is very energy intensive. That’s why their innovators created the Modular Performance Dryer (MPD). It delivers excellent performance and reduces energy consumption when drying cotton, viscose and pulp nonwovens. Its compact design saves floor space – and the MPD even fits into existing lines! The first successful installation of this flexible and future-proof solution is now cutting costs and supporting sustainability for their longstanding customer, Lentex.

Redefining nonwovens carding with the X-Series

Nonwoven textile producers are getting squeezed by two powerful forces. On one side, costs for energy and fibers are rising. On the other, customers demand increasing levels of quality, flexibility and sustainability. Two next-generation nonwoven cards from Trützschler are now easing that pressure – by improving performance, boosting resource-efficiency and giving nonwovens the X-factor!

T-SUPREMA: Live Demonstration of versatility

Nonwovens producers looking for solutions for extremely versatile nonwovens for many applications will find them in the T-SUPREMA needling lines. At Techtextil trade fair in Frankfurt, Germany in April, the Trützschler Nonwovens team demonstrated the performance of T-SUPREMA live at customer events. Customers were impressed by the flexibility of the needle-punching line.

Rieter responds to higher raw material prices

Global political and economic developments have been leading to rising raw material and energy costs for some time. The textile machinery industry is also affected by this trend. Rieter machines and components consist to a large extent of steel, copper, aluminum and electronics. These materials in particular have seen higher demand and higher prices in recent months.

The hub of smart and sustainable transformation in yarn technologies: ITM 2026

With global fiber production projected to reach 169 million tons by 2030, yarn manufacturing is becoming one of the most strategic fields within the textile machinery industry. Located in Halls 6, 7, and 10, the Yarn Hall at ITM 2026 is set to bring together industry professionals with innovative solutions developed around automation, energy efficiency, digitalization, and circular production.

Esquel Group adds two new extra-long staple cotton varieties approved

Esquel Group’s Xinjiang Research & Development Center has successfully developed two new Sea Island cotton (Extra-Long-Staple cotton, ELS cotton) varieties named “Yuan Loong 37” and “Yuan Loong 42,” which have been officially approved and granted registration numbers. Both varieties have also obtained Plant Variety Rights certificates, marking another significant breakthrough for the Group in cotton breeding and commercial application.

Itema America acquires Palmetto Loom Reed, strengthening local manufacturing and service in the U.S.

Itema America, the U.S. subsidiary of Italy-based Itema Group, has acquired – through an Assets Purchase Agreement – Palmetto Loom Reed, a Greenville, South Carolina-based manufacturer of weaving reeds and one of the last remaining domestic producers of these precision components in the United States.

Reju announces site selection for French Regeneration Hub in Lacq advancing Europe’s circular textile infrastructure

Reju, the textile-to-textile regeneration company based in France, announces the site selection for an industrial sized Regeneration Hub, in Lacq, in the Pyrénées-Atlantiques, on the Induslacq platform. Reju, a Technip Energies owned company, is deepening its roots in France through the development of this new Regeneration Hub.

lululemon introduces Unrestricted Power™ — A new sensation for strength training

lululemon (NASDAQ: LULU) has unveiled Unrestricted Power™, a new innovation platform engineered for heavy lifts and demanding gym sessions. The assortment, which launches in North America, is backed by thousands of hours of research and development, providing secure support without compromising comfort and mobility, enabling a distraction-free fit built to match every move.