#Research & Development

2026-01-15

Sustainable athletic wear made from bio-based Polyethylene

Conventional sports textiles made from petroleum-based synthetic fibres are to be replaced in the future by sustainable, bio-based, cooling textiles. Polyethylene, previously used mainly in the packaging industry, is thus qualified for use in textiles and, as a bio-based drop-in solution, offers a cost-effective, sustainable alternative for the future.

TECNARO (Ilsfeld/Germany), BB Engineering (Remscheid/Germany), FALKE (Schmallenberg/Germany) and the Institut für Textiltechnik (ITA) of RWTH Aachen University have developed textiles from bio-based polyethylene (bioPE) in the bioPEtex project of the BIOTEXFUTURE Innovation Space.

TECNARO develops the bio-based PE compounds and handles their dyeing. ITA is concentrating on the process development for melt spinning (partially-oriented yarn, POY) and false-twist texturing (draw-textured yarn, DTY) of the bioPE yarns. BB Engineering implements the false-twist texturing on an industrial scale, and FALKE is developing the final T-shirt, which will be treated with a bio-based finish for improved elasticity.

(a) bioPE granule, source: FALKE; (b) bioPE-POY and bioPE-DTY, source: FALKE; (c) REM image of bioPE-POY, source: ITA; (d) REM image of bioPE-DTY, source: ITA; (e) T-shirt made primarily from bioPE yarns (front), source: FALKE; (f) Back of the T-shirt, source: FALKE; (g) Close-up of the T-shirt, source © 2026 FALKE

The successful creation of a first T-shirt from the yarns developed in this project underscores their promising characteristics. This represents a key milestone and forms the basis for investigating potential market readiness in subsequent phases. Above all, the white BioPE T-shirt impresses with its pleasantly cool and soft touch. However, additional development, characterisation, and optimisation steps are necessary to make a market introduction possible.

Kick-off for the Textile Production of the Future: Establishment of a Textile Technology and Development Centre in Mönchengladbach, Germany

The Institut für Textiltechnik (ITA) of RWTH Aachen University, together with its partners, is pleased to announce that it has received approval for its joint initiative, ‘Textile Factory 7.0’. The goal of the project is the establishment of a technology and development centre for the textile industry in Mönchengladbach.

Exchange data between textile companies openly, securely and cost-effectively without a central platform – ITA makes it possible

The Institut für Textiltechnik (ITA) of RWTH Aachen University has launched a new demonstrator for an open and secure data space in the textile industry at the Digital Innovation Centre Europe (DICE). For the first time, the demonstrator shows directly and clearly how companies can share their data securely with each other without the need for a central platform. Data exchange is based on shared, freely usable technical foundations.

Small tolerances, big impact and a recyclable alternative to elastane

ITA Master's student Janne Warnecke investigated tension differences over the fabric width in the weaving process and thereby contributed to quality assurance; ITA Bachelor's student Jasmin Roos found a basis for the development of recyclable yarns and textiles. For these developments, they were awarded the Walter Reiners Foundation's Promotion and Sustainability Prizes on 27 November. Peter D. Dornier, Chairman of the Walter Reiners Foundation, presented the awards at the Aachen-Dresden-Denkendorf International Textile Conference (ADD-ITC) in Aachen, Germany.

Innovation center for textile circular economy inaugurated

Just over eight months after the foundation stone was laid, the new Innovation Center for Textile Circular Economy was officially inaugurated today at TITK Rudolstadt. Thuringia's Minister President Mario Voigt, TITK Director Benjamin Redlingshöfer, and other guests of honor cut the ribbon to the modern building complex and viewed the premises, which are now ready for occupancy. The “DICE – Demonstration and Innovation Center for Textile Circular Economy” is TITK's largest single investment to date. The Free State of Thuringia supported the total cost of €11.5 million with €8 million in GRW and FTI funding.

Sustainable design of Geosynthetics and roof underlayments made from recyclates

Is it possible to recover plastic recyclates from previously unused waste streams in order to produce high-quality fibers and films? How can bio-based polymer fibers be manufactured so as to allow adjustable biodegradability? These are the questions being addressed by researchers from the Fraunhofer Cluster of Excellence Circular Plastics Economy CCPE in the Zirk-Tex project.

More safety and comfort for protective clothing thanks to auxetic fabrics

When everyday materials are pulled, they stretch or elongate in the direction of the pull and become narrower in cross-section. We can also observe this property in two-dimensional textiles. Auxetic structures behave differently here. They have the striking property of not changing under tensile stress or even increasing their width or thickness. These properties are advantageous, for example, in protective textiles or textile filter media. The DITF are researching auxetic fabrics for various applications.

Orthopac RVMC-20 plus: German Engineering for Smarter Weft Straightening

In times of rising cost pressure and growing quality demands, textile producers worldwide are searching for solutions that combine precision, efficiency, and sustainability. With its latest innovation, the Orthopac RVMC-20 plus, Mahlo once again demonstrates the strength of German engineering: improving proven technology to meet today’s challenges.

RUDOLF gets the exclusive global distribution rights for Sanitized® textile technologies

With effect from today, RUDOLF officially assumes exclusive global distribution rights for Sanitized® textile technologies from SANITIZED AG. This is the next milestone in the strategic collaboration announced in 2025, with the partnership between the two companies now fully implemented and expanded worldwide.