[pageLogInLogOut]

#Research & Development

CarboScreen - online monitoring of carbon fibre production - doubles production speed and enables an increase in turnover of up to €37.5 million per year and plant

Gerhard Lettl (AVK Board Member, C.F. Maier Europlast GmbH & Co. KG), Felix Pohlmeyer (ITA), Prof. Dr Jens Ridzewski (AVK Board Member, IMA Materialforschung und Anwendungstechnik GmbH), Tim Röding (ITA), from left to right, source: AVK
Felix Pohlkemper and Tim Röding from Institut für Textiltechnik (ITA) of RWTH Aachen University are developing a technology with their start-up Car-boScreen GmbH that makes complex carbon fibre production controllable through sensor monitoring. With the help of CarboScreen technology, it should be possible to double the production speed from the current 15 m/min to 30 m/min in the medium term.

The doubling of production speed alone could result in an increase in turnover of up to €37.5 million per year and production plant. Felix Pohlkemper and Tim Röding were awarded third place in the AVK Innovation Award 2023 in the Processes and Procedures category for this ground-breaking development. The award ceremony took place during the JEC Roof Forum in Salzburg, Austria.

The production of carbon fibres is highly complex. In the current state of the art, however, the manufacturing process is only monitored manually by semi-skilled workers. However, even minimal fibre damage during production leads to a reduction in the quality of the carbon fibre. In extreme cases, it can also lead to plant fires. To ensure production quality, the production speed is currently limited to a maximum of 15 m/min. In fact, the production speed of the systems could be higher. The sensor-based online monitoring of Carbo-Screen makes it possible to increase the production speed to 30 m/min in the medium term. As a result of the increased production volume per system, the specific production costs of the carbon fibre are reduced, which can result in lower prices.

A reduced sales price would make it possible to use carbon fibres and their composite materials even more widely in traditional markets such as aerospace technology and wind energy, as well as for mass production in the automotive industry.




The CarboScreen online monitoring system is currently being developed for industrial use. It is to be validated at an industrial plant in 2024. CarboScreen GmbH was founded as part of EXIST funding and offers AI-supported sensor systems for carbon fibre production. The sensor technology continuously monitors the fibre throughout the entire production process. Deviations are detected automatically.

The winners of the AVK Innovation Award are honoured annually by the AVK Industrievereinigung Verstärkte Kunststoffe. Companies, institutes and their partners are honoured in three categories: products and applications, processes and procedures, and research and science.



More News from Institut für Textiltechnik of RWTH Aachen University (ITA)

#Research & Development

Elastic yarns to become more recyclable and environmentally friendly in future

On 29 April 2026, ITA student Tobias Dickmeiß was awarded a sponsorship prize by the Wilhelm Lorch-Stiftung for his innovative approach, to replacing conventional elastane with elastic yarns made from thermoplastic copolyester elastomers (TPC). Thanks to their thermoplastic nature and compatibility with typical polyesters used in the textile industry, elastic TPC yarns offer improved recyclability. Furthermore, the use of the melt-spinning process in yarn production eliminates the need for solvents that are harmful to the environment and human health.

#Research & Development

Walter Reiners Foundation Prize awarded to three ITA graduates

Sabina Dann, Lukas Balon and Annegret Storm from the Institut für Textiltechnik (ITA) of RWTH Aachen University were awarded the Walter Reiners Foundation Prize by the German Engineering Federation (VDMA) for their master’s and bachelor’s theses. Peter Dornier, Chairman of the Walter Reiners Foundation, presented the awards during Techtextil at the VDMA stand in Frankfurt am Main, Germany.

#Research & Development

ITA spin-off Solid Air (SA) Dynamics reaches the semi-finals of the Rice Business Plan Competition

The ITA spin-off SA Dynamics has been nominated for the semi-finals of this year’s Rice Business Plan Competition (RBPC), one of the world’s most prestigious start-up competitions, held at Rice University in Houston, Texas.

#Techtextil 2026

Smart textiles can also be sustainable, eco-friendly and AI-powered – ITA at Techtextil 2026

Sports shoes made from algae, leggings made from mushrooms, filtering (diesel) oil from water, 4D textiles, recyclable, sustainable and featuring AI – this is what the ITA Group is presenting at three individual stands run by ITA Aachen, ITA Augsburg gGmbH and ITA Technologietransfer GmbH on the joint stand of Elmatex in hall 12.0 D05.

More News on Research & Development

#Research & Development

Textile climate control system in workwear – exhibition at the 2026 SME Innovation Day!

Conventional protective workwear often reaches its limits during strenuous physical activity. In particular, the transport of sweat and excess body heat poses a problem. The German Institutes of Textile and Fiber Research (DITF) conducted research on flow-optimized, air-conducting textile structures that enable targeted climate control directly on the body. These structures can be integrated straight into protective work garments. The textile climate control system supports the body’s natural thermoregulation. This contributes to improved workplace safety and comfort.

#Techtextil 2026

Young talents honoured – 60 years Walter Reiners Foundation

At the Techtextil trade fair in Frankfurt at the end of April, Peter D. Dornier, chairman of the VDMA’s Walter Reiners Foundation, presented awards to five successful young engineers. Promotion and sustainability awards were presented in the categories of bachelor’s/project theses and diploma/master’s theses. Academic theses are eligible for the sustainability awards if, for example, they develop solutions for resource-efficient products and technologies.

#Research & Development

Regional hemp bast for lightweight construction profiles

The cultivation of fibre hemp for the production of ropes and clothing has a long tradition in Saxony. Due to its excellent fibre properties, it is also suitable as a renewable raw material for reinforcement in fibre composites. At the STFI and IWU in Chemnitz, the CannaPul project is cur- rently investigating how a regional value chain for hemp-based lightweight construction profiles can be established. To this end, the technical processing of hemp fibres into continuous fibre strands and their embedding in a suitable bio-based matrix are being investigated.

#ITMA 2027

ITMA 2027 opens Start-Up Valley applications following success stories from 2023

Following several high-profile success stories emerging from the Start-Up Valley at ITMA 2023, applications are now open for young companies wishing to participate in the initiative at ITMA 2027.

Latest News

#Digital Printing

Kornit Digital announces commercial availability of Atlas MATRIX following successful global Beta program

Kornit Digital (NASDAQ: KRNT, "Kornit Digital", "Kornit", or the "Company"), a global leader in sustainable, on-demand digital fashion and textile production technologies, today announced the commercial availability of the Atlas MATRIX platform following the successful completion of a global beta program across leading production environments in Europe and North America. The announcement, made ahead of FESPA 2026 in Barcelona, marks a major milestone in the evolution of digital apparel production.

#INDEX 2026

“We clearly see that reliability, flexibility, service and total cost of ownership are becoming increasingly important again.”

The nonwovens industry continues to face a challenging market environment. Nevertheless, AUTEFA Solutions reports successful projects, new line sales and growing demand for energy-efficient and flexible solutions. In this interview, André Imhof of AUTEFA Solutions talks about competitiveness against Chinese suppliers, new service and recycling concepts, the growing importance of application development and the opportunities created by countercyclical investments.

#INDEX 2026

“Needle punching technology is more universal and sustainable than ever!”

Needle punching technology was long regarded as a rather traditional and comparatively slow technology within the nonwovens industry. In this interview, Johann Philipp Dilo explains why needle punching is more relevant than ever today – ranging from energy efficiency and resource conservation to hygiene applications, new machine concepts and design-oriented nonwoven solutions.

#Nonwovens

PET spunbond from China – EDANA welcomes imposition of provisional anti-dumping measures

On 13 May 2026, after eight months of investigation, the European Commission imposed provisional anti-dumping duties of 45.6-50.0% on imports of PET spunbond from China. EDANA welcomes this expression of the Commission’s clear determination to protect EU industries from the unfair trade practices of Chinese producers.

TOP