#Research & Development

2022-12-15

Cheaper Formula 1 cars

Carbon is the stuff Formula 1 racing cars are made of, in particular the car body. But carbon is expensive. It can be produced cheaper and more efficient if artificial intelligence (AI) monitors the production process. A camera system combined with AI automatically detects defects in the production of carbon fibres. This makes expensive manual inspection of the carbon fibres obsolete and the production price of the carbon fibre can be re-duced in the long term.

For this idea, the young engineer Deniz Sinan Yesilyurt received the second prize of the "Digitalisation in Mechanical Engineering" Young Talent Award on 6 December.

Carbon fibres are sought after because of their good mechanical properties. They are very light - weighing up to 50 percent less than aluminium by the same strength. This offers many advantages. Especially in times of energy transition, lightweight materials like carbon are more relevant than ever. At the same time, carbon fibres are as resistant to external stresses as metals. However, achieving these good properties of carbon fibres is very complex.

The lucky winners - first row, far left: Deniz Sinan Yesilyurt © VDMA

Up to 300 individual fibre strands - bundles of individual fibres - have to be monitored simultaneously during production. If carbon fibres break, it costs time and money to remove the damaged fibres. This is just one example of various defects that can occur in the fibres during production.

Therefore, Mr Yesilyurt attached a camera to the carbon fibre line that takes pictures of various fibre defects during production and collects them in a database. The artificial intelligence in the camera's information technology system evaluates the fibre defects by assigning the images to predefined reference defects. Hence, it recognises various fibre defects with a classification accuracy of 99 per cent. The process developed by Mr Yesilyurt can also be used in other areas that produce chemical fibres.

Deniz Sinan Yesilyurt received the prize from the German Engineering Federation (VDMA) in Frankfurt am Main, Germany. He is a Bachelor's graduate at the Institut für Textiltechnik (ITA) of RWTH Aachen University. The full title of his bachelor's thesis is: "Development of a Kl-supported process monitoring using machine learning to detect fibre damage in the stabilisation process". The VDMA awarded the prize to a total of four theses from different universities from Germany, Austria and Switzerland.

Small tolerances, big impact and a recyclable alternative to elastane

ITA Master's student Janne Warnecke investigated tension differences over the fabric width in the weaving process and thereby contributed to quality assurance; ITA Bachelor's student Jasmin Roos found a basis for the development of recyclable yarns and textiles. For these developments, they were awarded the Walter Reiners Foundation's Promotion and Sustainability Prizes on 27 November. Peter D. Dornier, Chairman of the Walter Reiners Foundation, presented the awards at the Aachen-Dresden-Denkendorf International Textile Conference (ADD-ITC) in Aachen, Germany.

Aachen Summer School: Strengthening German-Korean cooperation in 4D and robotics

The Aachen Summer School has established itself as an important platform for promoting cooperation between RWTH Aachen University and Seoul National University. The focus is on practice-oriented research projects in the field of 4D and robotics technologies, which have been successfully implemented for years at the Institut für Textiltechnik of RWTH Aachen University.

ITA postdoc Dr Leonie Beek is revolutionising oil filtration with a bionic textile

On various biological surfaces, oil is adsorbed from water surfaces and transported along the leaf. In her dissertation, ITA Postdoc Dr Leonie Beek transferred this effect to a technical textile using her Bionic Oil Absorber (BOA), which can remove up to 4 litres of diesel per hour from water at technological readiness level 4. For this development, Dr Beek was awarded the Paul Schlack Prize 2025 for her dissertation ‘Bionic textiles for oil-water separation modelled on superhydrophobic biological surfaces’ on 10 September 2025. The award ceremony took place during the opening event of the Dornbirn GFC Global Fiber Congress in Austria.

More safety and comfort for protective clothing thanks to auxetic fabrics

When everyday materials are pulled, they stretch or elongate in the direction of the pull and become narrower in cross-section. We can also observe this property in two-dimensional textiles. Auxetic structures behave differently here. They have the striking property of not changing under tensile stress or even increasing their width or thickness. These properties are advantageous, for example, in protective textiles or textile filter media. The DITF are researching auxetic fabrics for various applications.

Fraunhofer CCPE presents the “Monomaterial Design Set” – Innovative solutions for circular product design

Composite materials made from different types of plastic often extend the lifetime of products but make recycling more difficult in the circular economy. That is why Fraunhofer CCPE has developed the “Monomaterial Design Set”. This new approach helps to reduce the variety of plastics used in durable products and offers circular solutions for designers and product developers.

How innovations drive BASF’s success

“Innovation has always been part of BASF’s DNA. Especially in these volatile times, it is crucial to leverage our innovative strength to develop competitive solutions that differentiate us as a company in our markets and give us a competitive edge,” said Dr. Stephan Kothrade, Member of the Board of Executive Directors of BASF and Chief Technology Officer, at the company’s Research Press Briefing held today. To achieve this, BASF implemented its “Winning Ways” strategy about a year ago with the clear goal of becoming the preferred chemical company to enable its customers’ green transformation.

Young researchers recognised for cutting-edge work in recycling, fibre technology and textile mechanics

At the Aachen-Dresden-Denkendorf International Textile Conference held in Aachen at the end of November, Peter D. Dornier, Chairman of the Walter Reiners Foundation of the VDMA, honoured five successful young engineers. Promotion and sustainability prizes were awarded in the categories bachelor/project theses and diploma/master theses. Academic theses that develop solutions for resource-saving products and technologies, for example, are eligible for the sustainability awards.

38th International Cotton Conference Bremen: Let´s Talk about Cotton!

The 38th International Cotton Conference Bremen, to be held on 25-27 March 2026 in Bremen’s parliament building on market square, once again sends a powerful signal for professional excellence and international dialogue. The focus is on the latest market trends and technical innovations throughout the entire value chain – from agriculture and quality assurance to processing and the circular economy. With its high-calibre speakers, the conference remains an indispensable forum for anyone involved in shaping the cotton industry scientifically, technically, or economically.