[pageLogInLogOut]

#Research & Development

Cheaper Formula 1 cars

© pixabay
Carbon is the stuff Formula 1 racing cars are made of, in particular the car body. But carbon is expensive. It can be produced cheaper and more efficient if artificial intelligence (AI) monitors the production process. A camera system combined with AI automatically detects defects in the production of carbon fibres. This makes expensive manual inspection of the carbon fibres obsolete and the production price of the carbon fibre can be re-duced in the long term.

For this idea, the young engineer Deniz Sinan Yesilyurt received the second prize of the "Digitalisation in Mechanical Engineering" Young Talent Award on 6 December.

Carbon fibres are sought after because of their good mechanical properties. They are very light - weighing up to 50 percent less than aluminium by the same strength. This offers many advantages. Especially in times of energy transition, lightweight materials like carbon are more relevant than ever. At the same time, carbon fibres are as resistant to external stresses as metals. However, achieving these good properties of carbon fibres is very complex.

The lucky winners - first row, far left: Deniz Sinan Yesilyurt © VDMA
The lucky winners - first row, far left: Deniz Sinan Yesilyurt © VDMA

 

Up to 300 individual fibre strands - bundles of individual fibres - have to be monitored simultaneously during production. If carbon fibres break, it costs time and money to remove the damaged fibres. This is just one example of various defects that can occur in the fibres during production.


Therefore, Mr Yesilyurt attached a camera to the carbon fibre line that takes pictures of various fibre defects during production and collects them in a database. The artificial intelligence in the camera's information technology system evaluates the fibre defects by assigning the images to predefined reference defects. Hence, it recognises various fibre defects with a classification accuracy of 99 per cent. The process developed by Mr Yesilyurt can also be used in other areas that produce chemical fibres.

Deniz Sinan Yesilyurt received the prize from the German Engineering Federation (VDMA) in Frankfurt am Main, Germany. He is a Bachelor's graduate at the Institut für Textiltechnik (ITA) of RWTH Aachen University. The full title of his bachelor's thesis is: "Development of a Kl-supported process monitoring using machine learning to detect fibre damage in the stabilisation process". The VDMA awarded the prize to a total of four theses from different universities from Germany, Austria and Switzerland.


More News from Institut für Textiltechnik of RWTH Aachen University (ITA)

#Research & Development

First "Korea Day" at RWTH Aachen attracts more than 300 participants

The inaugural Korea Day in Aachen brought together representatives from science, business and Korean institutions to strengthen German-Korean cooperation in research, technology and education. The Institut für Textiltechnik (ITA) of RWTH Aachen University was among the participating organisations.

#Research & Development

Aachen Summer School: Textiles become smart through 3D printing and origami

From 21 to 29 September 2026, the Aachen Summer School will transform Institut für Textiltechnik (ITA) of RWTH Aachen University into a laboratory of the future: over the course of a week, students will use origami folding techniques and 3D printing to develop active textile structures capable of performing programmable movements. This interdisciplinary event combines theoretical foundations with practical prototyping – from digital modelling right through to functional textile prototypes.

#Research & Development

ITA has developed a washable digital smart jacket with real-time feedback and an AI-powered app for rehabilitation

As part of the PhysioTaix research project, the Institut für Textiltechnik (ITA) of RWTH Aachen University is developing a digital smart jacket with integrated sensors. The jacket is washable and reusable; it tracks movements during rehabilitation exercises in real time and transmits the data to an app.

#Recycling / Circular Economy

2. RETRAKT EU Conference - „Join the Circle“: Turning challenges of the textile sector into chances

On 19 November 2026, the second RETRAKT EU Conference – “Join the Circle” will take place in Brussels. The event, which focuses on the transformation of the textile sector towards a circular economy, will be held under the motto: “Turning Challenges in the Textile Sector into Chances.”

More News on Research & Development

#Research & Development

POLYMERS-5B develops high-performance bio-based polyesters from agricultural waste

The European research project POLYMERS-5B is developing an integrated enzymatic biorefinery to convert agricultural by-products from Mediterranean food production into valuable raw materials for the food, cosmetics and bio-based plastics industries. Using tomato and olive pomace as feedstock, the process aims to recover several product groups from the same biomass stream. The consortium will present its latest technical developments and market findings at Ecomondo 2026 in Rimini on 3 November.

#Research & Development

STFI showcases new Textile LAB Professional with focus on climate protection and sustainable technologies

The Sächsisches Textilforschungsinstitut e. V. (STFI) in Chemnitz is organising a themed day on 3 December 2026, focusing on climate protection and the environment. As well as showcasing current applications for green cities and natural fibres for lightweight construction, the event will feature machine demonstrations in the new Textile LAB Professional. Under the motto ‘Design meets Technology’, this networking event will also provide an insight into artistic student projects, thereby facilitating a professional exchange on creative perspectives and modern technologies for climate protection and the environment.

#Research & Development

25 years of medical devices: ITVP combines experience with innovation

ITV Denkendorf Produktservice GmbH (ITVP) is celebrating its 25th anniversary. On October 1, 2001, ITVP was founded as a subsidiary of the German Institutes of Textile and Fiber Research Denkendorf (DITF), Europe’s largest textile research center. This spin-off company made it possible to consolidate expertise in medical technology and significantly expand production, which had previously been initiated mostly in the DITF’s cleanrooms.

#Research & Development

An eco-friendly alternative to fluorocarbon treatments

Protective and outdoor clothing derives its durable water-, dirt- and oil- repellent properties from the application of fluorinated polymers or per- and polyfluorinated low-molecular- weight chemicals (PFCs). The beneficial properties thus achieved on textiles are offset by environmental and human health risks. For manufacturers of sports, medical, protective and automotive textiles, researchers at the Sächsisches Textilforschungsinstitut e.V. and the Leibniz Institute for Polymer Research have developed liquid-applied dispersions and solutions to functionalise textiles without the use of fluorine.

Latest News

#ITMA Asia + CITME 2026

Groz-Beckert to present innovations across six textile technology sectors at ITMA Asia 2026

From November 20 to 24, 2026, Groz-Beckert will be presenting its highlights and innovations across the various product areas – Knitting, Weaving, Nonwovens, Sewing, Tufting and Spinning – in Hall 4.1, Booth D41 at the ITMA ASIA + CITME 2026.

#ITMA Asia + CITME 2026

Vandewiele to showcase weaving innovations and automation solutions at ITMA Asia 2026

At ITMA ASIA + CITME 2026, taking place from November 20 to 24 in Shanghai, Vandewiele will present a broad range of technologies for weaving, carpet manufacturing, tufting, yarn processing and automation. The company's innovations focus on increasing productivity, improving process efficiency, reducing resource consumption and providing greater flexibility in textile manufacturing. Visitors can explore the latest developments at Booth D01 in Hall 3 of the National Exhibition and Convention Center (NECC).

#ITMA Asia + CITME 2026

KARL MAYER expands TM WEFT capabilities for fashion fabrics at ITMA ASIA 2026

A new E 36 gauge, an EL pattern drive and improved yarn tension regulation extend the application possibilities of KARL MAYER's TM WEFT warp knitting machine. At ITMA ASIA 2026, the company will demonstrate the developments alongside a collection of woven-like warp knitted fabrics for fashion and apparel.

#Recycling / Circular Economy

Textiles Recycling Expo USA 2027 opens registration and expands with manufacturing exhibition

The second edition of Textiles Recycling Expo USA will take place on 7–8 April 2027 in Charlotte, North Carolina. Following a debut that attracted more than 1,800 visitors and 95 exhibitors, the event will expand its exhibition and conference programme and will be held alongside the new Textiles Manufacturing Expo.

TOP