[pageLogInLogOut]

#Research & Development

"Consumers should ask critical questions"

Switzerland and the EU are pushing the reuse of raw materials. But despite the best efforts, the circular economy in the textile industry sometimes produces abstruse blossoms. After all, recycling can also harm the environment. Empa researcher Claudia Som dispels sustainability myths in an interview and tells consumers how to recognize black sheep.

Clothes recycling

Ms. Som, together with your colleagues at Empa, you investigated the environmental impact of an outdoor jacket made of recycled material. One of the results was that the use of polyester from PET bottles does not yield any advantage – perhaps surprisingly for laypeople. Did you expect that?

Claudia Som: After studying biology at ETH Zurich and the University of Zurich, Claudia Som joined Empa's Ecology lab in the mid-1990s and began conducting life cycle assessments. Soon thereafter, she established a research group on sustainable industrial production in emerging economies. For a good two decades, she has dedicated herself to research on sustainable innovation. In addition to numerous scientific publications, she has published three guides as a basis for informed decision-making in the early innovation phase for industry. Image: Empa
Claudia Som: After studying biology at ETH Zurich and the University of Zurich, Claudia Som joined Empa's Ecology lab in the mid-1990s and began conducting life cycle assessments. Soon thereafter, she established a research group on sustainable industrial production in emerging economies. For a good two decades, she has dedicated herself to research on sustainable innovation. In addition to numerous scientific publications, she has published three guides as a basis for informed decision-making in the early innovation phase for industry. Image: Empa



Even before our study, we had heard from experts in the packaging industry that "bottle PET" would be better left in the bottle cycle for quality reasons. There were even rumors that resourceful entrepreneurs abroad were producing PET bottles not for beverages, but to profit from the high demand for "recycled PET." Therefore, it is necessary to look closely at where the PET comes from and what quality requirement it must meet for a number of recycling loops – especially if many of those are to be achieved.

Recycling and circular economy in the textile sector has long been an issue in politics as well. You recently conducted a survey among Swiss textile companies to explore the potential. What were your findings?

The idea to take a closer look at production waste in the textile industry came to us during a company visit. Although the company tried to reduce waste and find a sensible reuse, a large part of high-value materials ended up being incinerated. Often, companies also remain in the dark about what buyers do with the material. What was interesting for us was that designers can also help to avoid production waste – for example, by tolerating color deviations.

Today, most clothing ends up in incineration or landfills at the end of its life. How high do you estimate the potential for recycling?

From our contacts with Swiss and European industry, we have learned that successful recycling depends on how well you know the composition and quality of your materials. Moreover, large enough quantities are required for the processes to become economical. Today's clothes that are sometimes made of really wild material mixtures and our "fast fashion" approach with low material quality make successful recycling quite tricky. Thus, we hope that our research on Swiss production waste will contribute to establishing a circular economy faster. After all, in Swiss as well as in European production, the quality of the materials is relatively high, the composition is largely known, and relatively large quantities of the same material are produced.    

Recycling trap 1: Evil petroleum  - In the case of textiles, common wisdom has it that it is rather easy to distinguish between those that are friendly to the environment and those that are harmful. Based on rough estimates, polyester was considered the manifestation of evil, while cotton as a natural fiber was seen as the good guy. Empa researcher Mélanie Schmutz has now investigated the environmental impact of fiber production. Her calculations show that in terms of CO2 emissions, both fiber types are on a par. The water consumption is different, though: The fiber production for a cotton T-shirt leaves a water footprint of 50 cubic meters, which corresponds to a 20 m2 room filled to the ceiling with water. For polyester, on the other hand, it's less than one cubic meter. In terms of fossil fuel consumption, however, fiber production for a T-shirt made of polyester comes off worse; at just under 25 MJ equivalents, it requires as much as 2,000 AA batteries (cotton: 750 AA batteries). Conclusion:
Recycling trap 1: Evil petroleum - In the case of textiles, common wisdom has it that it is rather easy to distinguish between those that are friendly to the environment and those that are harmful. Based on rough estimates, polyester was considered the manifestation of evil, while cotton as a natural fiber was seen as the good guy. Empa researcher Mélanie Schmutz has now investigated the environmental impact of fiber production. Her calculations show that in terms of CO2 emissions, both fiber types are on a par. The water consumption is different, though: The fiber production for a cotton T-shirt leaves a water footprint of 50 cubic meters, which corresponds to a 20 m2 room filled to the ceiling with water. For polyester, on the other hand, it's less than one cubic meter. In terms of fossil fuel consumption, however, fiber production for a T-shirt made of polyester comes off worse; at just under 25 MJ equivalents, it requires as much as 2,000 AA batteries (cotton: 750 AA batteries). Conclusion: "None of the fabrics is really good or bad. It depends on the requirements of the fiber and the specific manufacturing process," says Schmutz. © 2021 EMPA




Does recycling make sense in every case?

Recycling is not always sustainable. On the one hand, the effort required for recycling can be high – if only because of the logistics. On the other hand, problems can arise from material and quality losses or from impurities in every recycling process. The EU and Switzerland want to strongly push recycling. However, this could lead to even greater environmental problems – for example, if the recycling technology requires a lot of resources.

There are now numerous initiatives from manufacturers, such as labels for sustainable products or recycling – this can be quite confusing for customers. Do you have any tips for consumers to find their way around?

Even experts have trouble keeping track of the topic. I recommend the label guides from non-governmental organizations. Consumers should also ask critical questions, such as where the PET comes from, where it is produced. That way, you at least get an idea of how much the suppliers know and how committed they are.

In the Subitex research initiative (see info box) Empa researchers are working together with the textile industry in an interdisciplinary way. What are the most frequent questions companies come to you with?

Substitutes made from bio-based materials are a big topic: Are they really better than fossil-based ones? Are synthetic textiles a problem for the environment because of microplastics? Does it make sense to rely on compostable materials, or is the longevity of the product perhaps more important? Questions like these motivate us to establish a sound basis for an informed decision-making in the industry.

The Swiss textile industry is increasingly focusing on innovative solutions, including novel materials, one of Empa's main research topics. For instance, you compared conventional polyester with bio-based polyester. Which materials do you see as the hope for the future?

Wood-based materials are exciting. A material that can bind CO2 directly from ambient air, like innovative concrete, would also be interesting – in other words, textiles as a store for greenhouse gases. But that's perhaps a bit too futuristic (laughs).

Recycling trap 2: Good natural fibers<br />
<br />
Until now, synthetic textiles have been made, for the largest part, from petroleum. The use of renewable raw materials such as cellulose could improve the environmental compatibility of our clothing. Empa researchers Tijana Ivanovi? and Claudia Som have now compared the environmental impact of conventional polyester with that of bio-based variants. They concluded that only three of the nine substitute products achieve a similar environmental impact as polyester. The remaining
Recycling trap 2: Good natural fibers Until now, synthetic textiles have been made, for the largest part, from petroleum. The use of renewable raw materials such as cellulose could improve the environmental compatibility of our clothing. Empa researchers Tijana Ivanovi? and Claudia Som have now compared the environmental impact of conventional polyester with that of bio-based variants. They concluded that only three of the nine substitute products achieve a similar environmental impact as polyester. The remaining "bio-polymers" performed worse. The reason: The raw materials are currently produced using intensive agriculture, and the conversion rate from raw material to textile fiber is not efficient – for example, four kilograms of corn are needed for one kilogram of fiber. The next step for the researchers will therefore be to look at alternative processes that use deciduous leaves, for instance. © 2021 EMPA

 

Recycling trap 3: Short fashion trends<br />
<br />
A T-shirt has to perform – absorb odor, be impressive to the touch and a treat for the eyes. But that's not all: Empa researchers have now studied the environmental performance of a T-shirt made of cotton. The greatest impact on the shirt's environmental footprint was its lifetime, i.e. how long it had been worn. According to the study, shirts that are disposed of after they have been washed at least 44 times come out on top. If you chuck your shirt after just one season (about 11 washes), you increase its CO2 footprint about 2.5-fold. Moreover, the energy consumption of the shirt increases by around 30 percent if it is tumble-dried after every wash. (Image: Empa)
Recycling trap 3: Short fashion trends A T-shirt has to perform – absorb odor, be impressive to the touch and a treat for the eyes. But that's not all: Empa researchers have now studied the environmental performance of a T-shirt made of cotton. The greatest impact on the shirt's environmental footprint was its lifetime, i.e. how long it had been worn. According to the study, shirts that are disposed of after they have been washed at least 44 times come out on top. If you chuck your shirt after just one season (about 11 washes), you increase its CO2 footprint about 2.5-fold. Moreover, the energy consumption of the shirt increases by around 30 percent if it is tumble-dried after every wash. (Image: Empa)



More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Research & Development

#Research & Development

TCLF: Resilient value chains in times of crises

The textiles, clothing, leather and footwear (TCLF) industry was at the centre of the webinar “Resilient value chains in times of crises”, which took place on 28 April 2026. Global supply chains continue to face increasing pressure, raw material dependencies are growing and economic uncertainties are affecting the entire sector.

#Research & Development

Textile climate control system in workwear – exhibition at the 2026 SME Innovation Day!

Conventional protective workwear often reaches its limits during strenuous physical activity. In particular, the transport of sweat and excess body heat poses a problem. The German Institutes of Textile and Fiber Research (DITF) conducted research on flow-optimized, air-conducting textile structures that enable targeted climate control directly on the body. These structures can be integrated straight into protective work garments. The textile climate control system supports the body’s natural thermoregulation. This contributes to improved workplace safety and comfort.

#Research & Development

Elastic yarns to become more recyclable and environmentally friendly in future

On 29 April 2026, ITA student Tobias Dickmeiß was awarded a sponsorship prize by the Wilhelm Lorch-Stiftung for his innovative approach, to replacing conventional elastane with elastic yarns made from thermoplastic copolyester elastomers (TPC). Thanks to their thermoplastic nature and compatibility with typical polyesters used in the textile industry, elastic TPC yarns offer improved recyclability. Furthermore, the use of the melt-spinning process in yarn production eliminates the need for solvents that are harmful to the environment and human health.

#Research & Development

Walter Reiners Foundation Prize awarded to three ITA graduates

Sabina Dann, Lukas Balon and Annegret Storm from the Institut für Textiltechnik (ITA) of RWTH Aachen University were awarded the Walter Reiners Foundation Prize by the German Engineering Federation (VDMA) for their master’s and bachelor’s theses. Peter Dornier, Chairman of the Walter Reiners Foundation, presented the awards during Techtextil at the VDMA stand in Frankfurt am Main, Germany.

Latest News

#Associations

Mario Jorge Machado re-elected President of EURATEX

The EURATEX General Assembly has re-elected Mario Jorge Machado as President of EURATEX, renewing its confidence in his leadership at a crucial moment for the European textile and clothing industry. The sector is facing rising costs, global competitive pressure and an increasingly challenging transition towards sustainability and digitalisation.

#ITM 2026

ITM 2026 makes happy participants with its international and qualified visitor profile

ITM 2026 International Textile Machinery Exhibition, one of the most prestigious meeting points of the textile machinery sector, attracted attention in its first three days, particularly with its diverse international visitor numbers. Industry professionals from all over the world had the opportunity to closely examine the latest technology machines and solutions displayed in operation. Thousands of visitors from approximately 100 countries, primarily Egypt, Pakistan, India, Uzbekistan, Syria, Turkmenistan, Tajikistan, Morocco, Algeria, and Tunisia, met at the Tüyap Fair and Congress Center for new investment and cooperation opportunities.

#ITM 2026

KARL MAYER presents a textile TEXTRONIC® innovation at ITM 2026

With highly efficient machines and continuous textile innovations, KARL MAYER underscores its role as a reliable partner for discerning top-tier customers. Just in time for ITM 2026 in Istanbul, the industry leader is introducing a true innovation: an eyelash lace with its characteristic fringed look – combined with a previously unattainable 4-way stretch. While the established fabric could until now only be produced as rigid version or with one-dimensional stretch, the new elasticity in both dimensions expands the possibilities for cross-band panel fabrics.

#Raw Materials

Better Cotton Initiative welcomes new and returning Council members

The Better Cotton Initiative (BCI) has confirmed a series of appointments and reappointments to its Council, the multistakeholder board responsible for BCI’s strategic direction.

TOP