[pageLogInLogOut]

#Research & Development

"Consumers should ask critical questions"

Switzerland and the EU are pushing the reuse of raw materials. But despite the best efforts, the circular economy in the textile industry sometimes produces abstruse blossoms. After all, recycling can also harm the environment. Empa researcher Claudia Som dispels sustainability myths in an interview and tells consumers how to recognize black sheep.

Clothes recycling

Ms. Som, together with your colleagues at Empa, you investigated the environmental impact of an outdoor jacket made of recycled material. One of the results was that the use of polyester from PET bottles does not yield any advantage – perhaps surprisingly for laypeople. Did you expect that?

Claudia Som: After studying biology at ETH Zurich and the University of Zurich, Claudia Som joined Empa's Ecology lab in the mid-1990s and began conducting life cycle assessments. Soon thereafter, she established a research group on sustainable industrial production in emerging economies. For a good two decades, she has dedicated herself to research on sustainable innovation. In addition to numerous scientific publications, she has published three guides as a basis for informed decision-making in the early innovation phase for industry. Image: Empa
Claudia Som: After studying biology at ETH Zurich and the University of Zurich, Claudia Som joined Empa's Ecology lab in the mid-1990s and began conducting life cycle assessments. Soon thereafter, she established a research group on sustainable industrial production in emerging economies. For a good two decades, she has dedicated herself to research on sustainable innovation. In addition to numerous scientific publications, she has published three guides as a basis for informed decision-making in the early innovation phase for industry. Image: Empa



Even before our study, we had heard from experts in the packaging industry that "bottle PET" would be better left in the bottle cycle for quality reasons. There were even rumors that resourceful entrepreneurs abroad were producing PET bottles not for beverages, but to profit from the high demand for "recycled PET." Therefore, it is necessary to look closely at where the PET comes from and what quality requirement it must meet for a number of recycling loops – especially if many of those are to be achieved.

Recycling and circular economy in the textile sector has long been an issue in politics as well. You recently conducted a survey among Swiss textile companies to explore the potential. What were your findings?

The idea to take a closer look at production waste in the textile industry came to us during a company visit. Although the company tried to reduce waste and find a sensible reuse, a large part of high-value materials ended up being incinerated. Often, companies also remain in the dark about what buyers do with the material. What was interesting for us was that designers can also help to avoid production waste – for example, by tolerating color deviations.

Today, most clothing ends up in incineration or landfills at the end of its life. How high do you estimate the potential for recycling?

From our contacts with Swiss and European industry, we have learned that successful recycling depends on how well you know the composition and quality of your materials. Moreover, large enough quantities are required for the processes to become economical. Today's clothes that are sometimes made of really wild material mixtures and our "fast fashion" approach with low material quality make successful recycling quite tricky. Thus, we hope that our research on Swiss production waste will contribute to establishing a circular economy faster. After all, in Swiss as well as in European production, the quality of the materials is relatively high, the composition is largely known, and relatively large quantities of the same material are produced.    

Recycling trap 1: Evil petroleum  - In the case of textiles, common wisdom has it that it is rather easy to distinguish between those that are friendly to the environment and those that are harmful. Based on rough estimates, polyester was considered the manifestation of evil, while cotton as a natural fiber was seen as the good guy. Empa researcher Mélanie Schmutz has now investigated the environmental impact of fiber production. Her calculations show that in terms of CO2 emissions, both fiber types are on a par. The water consumption is different, though: The fiber production for a cotton T-shirt leaves a water footprint of 50 cubic meters, which corresponds to a 20 m2 room filled to the ceiling with water. For polyester, on the other hand, it's less than one cubic meter. In terms of fossil fuel consumption, however, fiber production for a T-shirt made of polyester comes off worse; at just under 25 MJ equivalents, it requires as much as 2,000 AA batteries (cotton: 750 AA batteries). Conclusion:
Recycling trap 1: Evil petroleum - In the case of textiles, common wisdom has it that it is rather easy to distinguish between those that are friendly to the environment and those that are harmful. Based on rough estimates, polyester was considered the manifestation of evil, while cotton as a natural fiber was seen as the good guy. Empa researcher Mélanie Schmutz has now investigated the environmental impact of fiber production. Her calculations show that in terms of CO2 emissions, both fiber types are on a par. The water consumption is different, though: The fiber production for a cotton T-shirt leaves a water footprint of 50 cubic meters, which corresponds to a 20 m2 room filled to the ceiling with water. For polyester, on the other hand, it's less than one cubic meter. In terms of fossil fuel consumption, however, fiber production for a T-shirt made of polyester comes off worse; at just under 25 MJ equivalents, it requires as much as 2,000 AA batteries (cotton: 750 AA batteries). Conclusion: "None of the fabrics is really good or bad. It depends on the requirements of the fiber and the specific manufacturing process," says Schmutz. © 2021 EMPA




Does recycling make sense in every case?

Recycling is not always sustainable. On the one hand, the effort required for recycling can be high – if only because of the logistics. On the other hand, problems can arise from material and quality losses or from impurities in every recycling process. The EU and Switzerland want to strongly push recycling. However, this could lead to even greater environmental problems – for example, if the recycling technology requires a lot of resources.

There are now numerous initiatives from manufacturers, such as labels for sustainable products or recycling – this can be quite confusing for customers. Do you have any tips for consumers to find their way around?

Even experts have trouble keeping track of the topic. I recommend the label guides from non-governmental organizations. Consumers should also ask critical questions, such as where the PET comes from, where it is produced. That way, you at least get an idea of how much the suppliers know and how committed they are.

In the Subitex research initiative (see info box) Empa researchers are working together with the textile industry in an interdisciplinary way. What are the most frequent questions companies come to you with?

Substitutes made from bio-based materials are a big topic: Are they really better than fossil-based ones? Are synthetic textiles a problem for the environment because of microplastics? Does it make sense to rely on compostable materials, or is the longevity of the product perhaps more important? Questions like these motivate us to establish a sound basis for an informed decision-making in the industry.

The Swiss textile industry is increasingly focusing on innovative solutions, including novel materials, one of Empa's main research topics. For instance, you compared conventional polyester with bio-based polyester. Which materials do you see as the hope for the future?

Wood-based materials are exciting. A material that can bind CO2 directly from ambient air, like innovative concrete, would also be interesting – in other words, textiles as a store for greenhouse gases. But that's perhaps a bit too futuristic (laughs).

Recycling trap 2: Good natural fibers<br />
<br />
Until now, synthetic textiles have been made, for the largest part, from petroleum. The use of renewable raw materials such as cellulose could improve the environmental compatibility of our clothing. Empa researchers Tijana Ivanovi? and Claudia Som have now compared the environmental impact of conventional polyester with that of bio-based variants. They concluded that only three of the nine substitute products achieve a similar environmental impact as polyester. The remaining
Recycling trap 2: Good natural fibers Until now, synthetic textiles have been made, for the largest part, from petroleum. The use of renewable raw materials such as cellulose could improve the environmental compatibility of our clothing. Empa researchers Tijana Ivanovi? and Claudia Som have now compared the environmental impact of conventional polyester with that of bio-based variants. They concluded that only three of the nine substitute products achieve a similar environmental impact as polyester. The remaining "bio-polymers" performed worse. The reason: The raw materials are currently produced using intensive agriculture, and the conversion rate from raw material to textile fiber is not efficient – for example, four kilograms of corn are needed for one kilogram of fiber. The next step for the researchers will therefore be to look at alternative processes that use deciduous leaves, for instance. © 2021 EMPA

 

Recycling trap 3: Short fashion trends<br />
<br />
A T-shirt has to perform – absorb odor, be impressive to the touch and a treat for the eyes. But that's not all: Empa researchers have now studied the environmental performance of a T-shirt made of cotton. The greatest impact on the shirt's environmental footprint was its lifetime, i.e. how long it had been worn. According to the study, shirts that are disposed of after they have been washed at least 44 times come out on top. If you chuck your shirt after just one season (about 11 washes), you increase its CO2 footprint about 2.5-fold. Moreover, the energy consumption of the shirt increases by around 30 percent if it is tumble-dried after every wash. (Image: Empa)
Recycling trap 3: Short fashion trends A T-shirt has to perform – absorb odor, be impressive to the touch and a treat for the eyes. But that's not all: Empa researchers have now studied the environmental performance of a T-shirt made of cotton. The greatest impact on the shirt's environmental footprint was its lifetime, i.e. how long it had been worn. According to the study, shirts that are disposed of after they have been washed at least 44 times come out on top. If you chuck your shirt after just one season (about 11 washes), you increase its CO2 footprint about 2.5-fold. Moreover, the energy consumption of the shirt increases by around 30 percent if it is tumble-dried after every wash. (Image: Empa)



More News from TEXDATA International

#Techtextil 2026

Textile Chemicals & Dyes: Innovation in Textile Chemistry moves into focus at Techtextil 2026

From PFAS-free finishes and water-saving dyeing technologies to advanced coatings and recycling-compatible formulations, innovation in textile chemistry is accelerating across the industry. Reflecting this development, Techtextil 2026 introduces Textile Chemicals & Dyes as a dedicated product segment, highlighting the growing role of chemical solutions in shaping the next generation of technical textiles.

#Recycling / Circular Economy

textile.4U publishes special edition “Top 100 Textile Recycling Companies 2025”

With a comprehensive 176-page special edition, textile.4U is dedicating its latest issue entirely to one of the most dynamic and influential topics in today’s textile industry: textile recycling. The new issue, published exclusively in high-quality print, presents the Top 100 textile recycling companies researched and selected by TexData – organizations that already play a key role in the transition to circular textiles or are expected to have a significant impact in the near future.

#Recycling / Circular Economy

Responsible Textile Recovery Act of 2024 signed by Governor

Senator Josh Newman (D-Fullerton) is proud to announce that Senate Bill 707 (SB 707), the Responsible Textile Recovery Act of 2024, has been signed into law by the Governor of California, Gavin Newsom. This groundbreaking legislation establishes the country’s first Extended Producer Responsibility (EPR) textile recycling program, marking a significant step forward in the state’s efforts to combat waste and promote sustainability.

#Textiles & Apparel / Garment

Modtissimo promotes sustainability with 28 coordinates in the Green Circle

Modtissimo is proving more and more to be a textile and clothing show that delivers the latest innovations in the area of sustainability, with the iTechStyle Green Circle being the main showcase for companies' creations. In this 60+4 edition, taking place on 12 and 13 September, 28 coordinates will be exhibited in a section organised by CITEVE and curated by Paulo Gomes.

More News on Research & Development

#Composites

More affordable, environmentally friendly hydrogen pressure tanks at ITA-JEC booth

As a highlight of the JEC, the Institut für Textiltechnik (ITA) of RWTH Aachen University will be presenting hydrogen pressure tanks manufactured using multifilament winding processes at the NRW joint booth in Hall 5, Stand G65.

#Research & Development

Pioneer of the first hour: Michael Carus steps down after more than 30 years from nova-Institute’s Management

After more than three decades at the helm, founder and CEO Michael Carus is set to step down as head of the Renewable Carbon division on 1 March 2026. Lars Börger as the new CEO, will take over this key position of the nova-Institute together with COO Linda Engel, while Carus will remain with the research and consulting company as a senior advisor and shareholder. This change takes place after a one-year transition phase, as planned.

#Man-Made Fibers

Toray develops AURLIST™ polyester filament fiber with luxurious luster and ultra-fine structure

Toray Industries has developed AURLIST™, a new polyester filament fiber designed to combine luxurious luster, soft loft and a subtle fibrillated surface texture. The company primarily targets applications in women’s apparel such as tops, bottoms and dresses.

#Sustainability

The nova-Institute establishes new Renewable Feedstock Department to lay the groundwork for industrial defossilisation

The transition from fossil-based to renewable carbon – sourced from biomass, CO₂ utilisation and recycling – is the cornerstone of a climate-neutral chemical industry. The nova-Institute’s new department is dedicated to providing the essential data, analyses and strategic roadmaps required to secure a reliable future feedstock supply and make this transition a commercial and ecological reality.

Latest News

#INDEX 2026

EDANA unveils nominees for INDEX™26 Awards: Highlighting the next generation of nonwoven excellence

EDANA is proud to unveil the highly anticipated nominees for the INDEX™26 Awards, the nonwoven industry’s highest accolade for technical and sustainable excellence. Out of a record-breaking field of entries, these finalists represent the cutting edge of material science—from bio-based hygiene fibers and PFAS-free protective textiles to revolutionary water-filtration machinery. Each nominee has been selected by a jury of industry experts for their ability to solve critical global challenges, including the transition to a circular economy and the pursuit of enhanced consumer performance.

#Raw Materials

Lenzing Group positions bio‑based materials as a strategic asset for Europe’s economic security

The Lenzing Group, a leading supplier of regenerated cellulose fibers for the textile and nonwovens industries, hosted a high‑level roundtable in Brussels to discuss how bio‑based materials can strengthen Europe’s economic security and support the shift toward a fossil‑free future. Organized in cooperation with Euractiv, the event brought together representatives of the European Commission, the UK Mission to the EU, academia, civil society, and industry.

#Natural Fibers

Beyond Cotton: Natural Fibres in the Spotlight at the Bremen Cotton Conference - Branded by DNFI

Climate targets, fragile supply chains, and rising regulatory requirements are fundamentally changing the perspective of the textile industry - the focus is increasingly shifting toward the base material. Not only cotton, but natural fibres are gaining significant importance: they stand out not only because of their outstanding functional properties, but also because they make a valuable contribution to the bioeconomy and responsible product development.

#Textiles & Apparel / Garment

Coats to showcase innovative reinforcement and filler materials for leather goods and accessories at APLF 2026

Coats, a world-class Tier 2 manufacturer and trusted partner for the apparel and footwear industries, will be promoting four advanced materials from its ‘Lifestyle Solutions’ portfolio at APLF 2026 in Hong Kong in March. Each innovation has been specifically engineered to help luxury and premium brands elevate the craft, durability, sustainability and creative expression required in the manufacturing of handbags, purses, and other high-end designer accessories.

TOP