[pageLogInLogOut]

#Raw Materials

Digital concept meets real fabric: A new material collaboration between Cotton Incorporated and Adobe Substance 3D

Image Credit: Image Courtesy of Adobe Substance 3D and Cotton Incorporated. CottonWorks™ is a trademark of Cotton Incorporated © 2022
Cotton Incorporated and Adobe collaborated to demonstrate and showcase a new material workflow using Adobe Substance 3D applications, designed to unify digital and physical materials. As a result, the two organizations developed a new collection of virtual materials, that precisely represent manufacturable physical fabrics.

Available through the Adobe Substance 3D Assets library and on Cottonworks.com, the collection blends the flexibility and rapid visualization potential of digital materials with the benefits of traditional material sourcing. Leveraging Adobe Substance 3D applications, the workflow to create the collection uses scan and procedural creation and allows design and development teams to innovate with confidence, bridging the long-standing gap between digital and physical.

In 2022, the apparel and footwear industries rely heavily on digital fabrics as a cornerstone of digital product creation – the various processes through which brands have replaced physical product samples, simulated new designs, sold to consumers through virtual photography, and continued to collaborate with suppliers during the pandemic.

Faced with the challenge of now scaling digital product creation (DPC) strategies enterprise-wide, fashion brands and retailers seek to borrow best practices and toolsets from other industries – tools like Adobe’s leading Substance 3D suite of material authoring and texturing applications – and to adapt them to fit the needs of fashion. Foremost among these needs is the requirement for digital fabrics to look and behave in precisely the same way as physical fabrics, to avoid creating an all-too-common disconnect between 3D digital assets and the eventual end product.

Bridging that gap between virtual and physical, the Cotton Incorporated and Adobe Substance 3D collaboration shows a flexible, time-saving material digitization workflow through a new fabric collection, allowing brand and retail organizations to design digitally, with complete confidence that the fabrics they are using are backed by full composition details that can be shared with mills and fabric suppliers to create an identical physical output.

Cotton Incorporated, a global research and marketing organization dedicated to advancing the use of cotton and digital tools in the supply chain, conceived of the idea for the new collection as a way of building on its pioneering work in digitizing cotton-rich fabrics at the source. To ensure that the collection would be as widely-usable and as accurate as possible, it partnered with Adobe Substance, the leading toolset for 3D texturing and digital material authoring. As a result, the collection comprised of 6 materials, designed with Adobe Substance 3D applications, brings together virtual, parametric fabrics for use in any 3D environment that supports the flexible, powerful, parametric SBSAR format, with accurate physical construction and composition information, ensuring that products designed digitally can be manufactured without compromise. More than digital twins, the Substance 3D materials uses scan and procedural techniques for higher level of control, allowing a vast number of possible variations while remaining in the realm of feasibility.

“Cotton Incorporated was the first fiber company to offer an extensive, free inventory of digital cotton fabrics, allowing a huge range of products to be born digitally, and we recognized an industry need for that work to reach the next level” says Katherine Absher, fashion and digital design manager for Cotton Incorporated. “Working in collaboration with Adobe Substance 3D, we’re now expanding on that vision – allowing designers to create in 3D, using virtual, parametric cotton materials, safe in the knowledge that the recipe for those materials can be shared with suppliers, so the finished, physical article is precisely what the designer intended. This solves one of the industry’s most acute pain points at the same time as cutting down waste, controlling costs, and improving sustainability.”





The new collection of parametric cotton fabric design files is being made available to fashion community, as a download from Adobe Substance 3D Assets (https://substance3d.adobe.com/assets), the 3D assets platform with thousands of customizable assets made with Adobe Substance 3D applications, and from cottonworks.com, the cotton resource for textile professionals.

By combining Cotton Incorporated’s expertise in fabric construction with Adobe Substance 3D digital material authoring software, the joint team set about creating this unique collection by identifying the most relevant material parameters for both creative and commercial fashion teams, and ensuring that these were consistent across both physical and digital fabrics – to an exacting degree that takes full advantage of Adobe Substance 3D applications and that can be reproduced by any brand or individual using the unique Adobe Substance 3D Ecosystem:

“We digitized the fabric collection using two complementary techniques: scan and procedural creation, allowing users to obtain photorealistic results in record time.” says Nicolas Paulhac, Head of 3D Content at Adobe Substance 3D. “The created assets are adaptable to every design workflow, thanks to native integrations with the main fashion design tools (CLO, Browzwear, Lectra, etc.) as well as with every realtime and offline 3D app (Unity, Unreal, Chaos V-Ray, or others). This is an opportunity to create a single library of digital assets that can be used seamlessly at all levels of the fashion design process.”

Adobe Substance artist Pauline Boiteux completed a full set of materials from scans in a few hours. The whole process including the procedural materials was finalized in just two days. The process eliminates the need to scan all the samples of a range, one capture is enough and using Substance 3D Designer, all the color variations can be added in accurately thanks to the color management system. And because they are procedural, the digital fabric parameters can be tailored by users.

For more insight into the process of creating the collection, and an overview of how bridging the gap between digital and physical materials could transform digital product creation workflows, register for the free online workshop https://my.demio.com/ref/mlp4y8tb8iOgps4Q.



More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Raw Materials

#Raw Materials

Cotton Brazil Dialogues 2026 concludes with 50 international participants immersed in Brazilian cotton production

The Cotton Brazil Dialogues concludes its 2026 edition after a series of technical visits to farms, cotton gins and reference centers, as well as workshops focused on Brazilian cotton production. A total of 50 participants from 14 countries took part in the field trips. The initiative is led by the Brazilian Association of Cotton Growers (Abrapa) and the National Association of Cotton Exporters (Anea), with support from the Brazilian Trade and Investment Promotion Agency (ApexBrasil).

#Raw Materials

Global cotton production projected to outpace consumption, but risks remain

Global cotton production is projected to reach 26.2 million tonnes in the 2026/27 season, marginally outpacing estimated consumption of 25.9 million tonnes. However, early-season production risks — including weather volatility and pest pressures — could narrow that buffer as the crop progresses, according to the September 2026 issue of Cotton This Month, published by the International Cotton Advisory Committee (ICAC).

#Natural Fibers

Global garment trade nears USD 550 billion as competition intensifies

The global garment industry has undergone a dramatic transformation over the past two decades, with knit and woven garments together accounting for nearly 60% of world textile exports in 2025, according to the August 2026 issue of The Textiles Observer, a free publication from the International Cotton Advisory Committee (ICAC).

#Raw Materials

Brazil sets new cotton export record and consolidates global leadership

Brazil ended the 2025/26 commercial year with a new record, consolidating its position as the world’s largest cotton exporter. Between August 2025 and July 2026, the country shipped 3,373,941 tonnes of the fiber, 19% more than in the previous cycle, and reached record revenue of US$5.3 billion. The result represents a milestone in Brazil’s expansion in the international market and reinforces the country’s role as a strategic supplier to the global textile industry.

Latest News

#Weaving

Lindauer DORNIER GmbH welcomes new apprentices and dual-study students

For 22 new “DORNIER Talents”, these days mark the beginning of a new chapter at Lindauer DORNIER. For the family-owned company, in-house training is a key pillar in developing skilled professionals and retaining them within the company for the long term.

#Research & Development

Novel flame-retardant and recyclable fiber-reinforced composite

Airplanes and passenger trains must meet strict safety requirements, including fire safety standards. This calls for materials that are flame-retardant, lightweight, robust, and scalable. Empa researchers, in collaboration with their industry partner Elantas, have now succeeded for the first time in making such a material – a composite – fully recyclable.

#Composites

WHILL selects Teijin’s tough, lightweight Carbon Fiber Composite for new last-mile mobility

Teijin Limited announced today that WHILL Inc., a global leader in inclusive mobility technology, has selected Sereebo® P CFP series, a carbon fiber-reinforced thermoplastic (CFRTP) material, for key structural components of the upcoming WHILL Model C Lite. Sereebo® P CFP series provides high strength, light weight, design flexibility and system cost advantages to the Model C Lite, which is a battery powered, single-seat, last-mile device. This new model combines maneuverability with light weight and one-handed folding to ensure ease of handling and operation.

#Textile chemistry

ZymoChem secures $4 million in renewed federal funding to advance U.S. biomanufacturing of critical materials and their supply chains

ZymoChem, the specialty chemicals company dedicated to bringing decarbonization, sustainability, and supply chain resiliency to the chemical industry through innovative biological manufacturing, today announced the resumption and expansion of its federal research portfolio. The company has been notified that previously paused work under a $5 million U.S. Department of Energy (DOE) program is officially back on, to be joined by continuing collaborations with three of the nation's premier national laboratories.

TOP