#Knitting & Hosiery

2023-11-01

New multifunctional RASCHELTRONIC® expands market opportunities

KARL MAYER has continued its successful two-product line strategy in the RASCHELTRONIC® sector, and has added a price-performance-optimized variant to the four-bar machine. The new RJ 4/1 EL is the counterpart to the RSJ 4/1, but, in a departure from the previous approach, it can do more than the premium machine.

The RJ 4/1 EL sets new patterning standards in the field of four-bar RASCHELTRONIC® machines

Patterns can be changed quickly and easily without any restrictions on repeat length. The equipment with KAMCOS® 2 also makes it possible to work with pattern data from the KM.ON cloud, for even greater speed and convenience in the transfer of pattern data to the machine. In addition to the patterning performance, the output is also impressive. With a speed of 1,300 min-1, the RJ 4/1 EL offers the high efficiency for which the RASCHELTRONIC® series is renowned.

A wide-ranging product portfolio

With its enormous design potential, the RJ 4/1 EL is a breath of fresh air, especially in the lingerie and sportswear sectors. "The possibilities include Spotnet articles and lace-like bands, as before. New for a four-bar RASCHELTRONIC® are multi-faceted patterned satin stripe designs and other lapping changes, which are feasible thanks to the EL pattern drive," says Stefan Gross, Product Developer Textile Technology at KARL MAYER.

The opulent floral and geometric motifs stand out with filigree mesh fillings and concise contouring that create a subtly sculptural surface appearance. When the split Jacquard bars process bright polyamide in patterns with long and short underlaps alternating, matt-gloss effects are also created, giving the fabrics a touch of extravagance and luxury. Other features of RASCHELTRONIC® articles include a subtle drape, a silky, smooth handle and freecut style for garment production with minimal effort. A 2-needle-overlap ensures the implementation of a firm fabric edge directly on the machine. This can be done by using the GB 3 or GB 4 ground guide bar threaded with elastane.

Performance show during ITMA ASIA

The RJ 4/1 EL is offered in gauges E 28 and E 32 and with a working width of 130?. It was launched for worldwide sales at ITMA 2023 in Milan after a pre-release in China and is a smash hit. Several customers have already invested in the new machine. Interest from manufacturers in China is particularly high.

Many Chinese customers have already seen the new RASCHELTRONIC® machine in the showroom at KARL MAYER (CHINA) in Changzhou City. Processing tests have also been successfully run on it. The next opportunity to get to know it better will be at a product show that KARL MAYER (CHINA) is inviting to its premises from 19 to 23 November, i.e. during ITMA ASIA. Here, RJ 4/1 EL in E 32 will be producing a soft, lightweight lingerie fabric made of polyamide and elastane.

Interested parties are requested to register under the following link:

https://forms.office.com/pages/responsepage.aspx?id=wN-xQvoWVUme0yq53uw9Hp6EVE41oPtGtA5BADYEQ1BUOTVEVDU5VVNKVU5JOFBNOVJMSUlWSDhPSy4u

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

More Jacquard. More functionality. More fashion.

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.

ITM 2026: Mayer & Cie. Global presents itself successfully at international industry trade fair

Mayer & Cie. Global has used ITM 2026 in Istanbul for its first major international appearance since the restart. Together with the Turkish representative Mayer Mümessillik, the company presented its premium circular knitting machines "Made in Germany", explained its future positioning within the group of companies and held talks with customers and representatives from numerous markets. The response to the restart was positive. The clear orientation of the company, the reliable worldwide network of representatives and the resumption of service and spare parts supply were welcomed by customers.

Ministry of Industry Delegation visits NatureWorks’ second global manufacturing site at Nakhon Sawan Biocomplex

NatureWorks Asia Pacific Limited welcomed a high-level delegation led by Mr. Varawut Silpa-archa, Minister of Industry, to its manufacturing site at the Nakhon Sawan Biocomplex (NBC). The visit follows the successful inauguration of the site on April 29, 2026, and highlights the role of public-private collaboration in advancing Thailand’s sustainable industrial development and bioeconomy ambitions.

Indorama Ventures advances circularity tthrough PETValue Philippines' “Zero Waste to Landfill Partnership” with Republic Cement

Indorama Ventures Public Company Limited, a global sustainable chemical company, is advancing the circular economy through a new Zero Waste to Landfill initiative at its recycling site PETValue Philippines, further demonstrating how collaboration across industries can maximize resource efficiency and reduce waste.

Networking Day 2026: Industry stakeholders unite around textile recycling

In 2026, the Industry Research Group (IRG) Polymer Recycling once again brought together some of the key stakeholders in textile recycling for its annual Networking Day. This year, the event took place at EREMA’s premises in Ansfelden, Austria. It brought together key players from across the textile recycling value chain for a day of structured exchange and in-depth discussions.