#Knitting & Hosiery

2021-05-04

Working more flexibly with wider machines

KARL MAYER has further extended its range of double needle bar raschel machines. After launching an RD 7 with a new knock-over comb bar distance (from 2 to 6 mm), models that produce spacer fabrics in tried-and-tested thicknesses but at new working widths are now being launched on the market: the RD 7/2-12 EN and RD 6/1-12 EN are available now in a working width of 190".

KARL MAYER’s RD 7/2-12 EN, RD 6/1-12 EN and HD 6/20-35 with new working widths

The seven-bar machine was previously available in working widths of 77" and 138", while the six-bar equivalent was available as a 138" variant. Apart from the expansion in width, there were no other changes at all – especially not in terms of speed. Both 190" machines achieve an unchanged speed of 850 courses per minute, which compared to the narrower 138" versions, means an increase in productivity of 37%. The high efficiency is reflected in the price-performance ratio – with an increase of 15.7% for the RD 6/1-12 EN and 16.3% for the RD 7/2-12 EN. The width of the HIGHDISTANCE® has also been upgraded: the HD 6/20-35 was added to KARL MAYER’s product portfolio with a 160" version.

By extending the working widths, the innovative textile machine manufacturer is primarily supporting its customers in the mattress sector. They can now produce not just more, but also more flexibly: two panels can now be produced simultaneously next to each other instead of singularly, or three fabric lines instead of two, for example. This greater production scope has been well received by the market. A number of customers in Asia are already working with the 190" machines and are extremely satisfied with the performance.

Manufacturers in other spacer textile business sectors are also benefitting from KARL MAYER’s innovative strength and market intuition. The right technical configuration for every customer group – that’s the motto the global player has been working to for around the last two years to successfully differentiate its RD machine range. “With the RD 7/2-6 EN, we can offer the footwear fabric market a high-speed machine. A speed of 1,100 stitch courses per minute is setting standards in practice. The 138” RD 7/2-12 EN is a true all-rounder that is suitable for a wide range of applications, from footwear fabrics to articles for upholstered furniture and mattresses. With the 190" versions of the RD 7/2-12 EN and RD 6/1-12 EN, we are able to offer models that meet the special requirements of the mattress market,” explains Albert Wong, Product Owner Double Needle Bar Machinery at KARL MAYER.

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

Closing completed – Mayer & Cie. Global starts business operations

The future of the Mayer & Cie. brand has been secured: Following the successful completion of the purchase agreement for assets in the circular knitting machinery segment of the German traditional company Mayer & Cie., which was signed in February this year, the brand will continue to exist. The transfer of these assets to the new owner, Xu Hongjie, was formally completed yesterday afternoon. This clears the way for the resumption of business operations at the Albstadt site.

Shima Seiki showcases WHOLEGARMENT® and 3D knitting solutions for technical textiles at Techtextil 2026

Leading textile technology solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, along with its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will be participating in the Techtextil 2026 exhibition in Frankfurt, Germany next month. On display will be WHOLEGARMENT® and other advanced three-dimensional knitting applications across a wide range of industries besides fashion apparel that are not typically associated with knitting, such as technical textiles using industrial materials and advanced three-dimensional knitting.

Speed and connectivity: Techtextil and Texprocess provided market-ready solutions for industries under pressure

With more than 36,000 visitors and 1,700 exhibitors from a total of 112 countries, Techtextil and Texprocess 2026 demonstrated how innovation comes into industrial use. The convergence of research, industry and application proved to be a breeding ground for new material solutions, manufacturing and processing technologies. Natural fibres, performance apparel, connected systems and AI-driven processing technologies emerged as key growth and future markets.

Italian Textile Machinery heads to Geneva for Index 2026

An important delegation of Italian companies will exhibit at the upcoming INDEX 2026, the world’s leading event for the nonwovens sector, taking place from May 19 to 22 in Geneva (Switzerland). Numerous Italian exhibitors will be present within the Italy Pavilion, organized by the Italian Trade Agency (ICE) and ACIMIT, an exhibition area of over 140 square meters dedicated to the latest innovations proposed by the Italian industry.