#Knitting & Hosiery

2021-05-04

Working more flexibly with wider machines

KARL MAYER has further extended its range of double needle bar raschel machines. After launching an RD 7 with a new knock-over comb bar distance (from 2 to 6 mm), models that produce spacer fabrics in tried-and-tested thicknesses but at new working widths are now being launched on the market: the RD 7/2-12 EN and RD 6/1-12 EN are available now in a working width of 190".

KARL MAYER’s RD 7/2-12 EN, RD 6/1-12 EN and HD 6/20-35 with new working widths

The seven-bar machine was previously available in working widths of 77" and 138", while the six-bar equivalent was available as a 138" variant. Apart from the expansion in width, there were no other changes at all – especially not in terms of speed. Both 190" machines achieve an unchanged speed of 850 courses per minute, which compared to the narrower 138" versions, means an increase in productivity of 37%. The high efficiency is reflected in the price-performance ratio – with an increase of 15.7% for the RD 6/1-12 EN and 16.3% for the RD 7/2-12 EN. The width of the HIGHDISTANCE® has also been upgraded: the HD 6/20-35 was added to KARL MAYER’s product portfolio with a 160" version.

By extending the working widths, the innovative textile machine manufacturer is primarily supporting its customers in the mattress sector. They can now produce not just more, but also more flexibly: two panels can now be produced simultaneously next to each other instead of singularly, or three fabric lines instead of two, for example. This greater production scope has been well received by the market. A number of customers in Asia are already working with the 190" machines and are extremely satisfied with the performance.

Manufacturers in other spacer textile business sectors are also benefitting from KARL MAYER’s innovative strength and market intuition. The right technical configuration for every customer group – that’s the motto the global player has been working to for around the last two years to successfully differentiate its RD machine range. “With the RD 7/2-6 EN, we can offer the footwear fabric market a high-speed machine. A speed of 1,100 stitch courses per minute is setting standards in practice. The 138” RD 7/2-12 EN is a true all-rounder that is suitable for a wide range of applications, from footwear fabrics to articles for upholstered furniture and mattresses. With the 190" versions of the RD 7/2-12 EN and RD 6/1-12 EN, we are able to offer models that meet the special requirements of the mattress market,” explains Albert Wong, Product Owner Double Needle Bar Machinery at KARL MAYER.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.

STOLL: Agreement signed for the divestiture of selected assets

In early 2025, KARL MAYER announced its strategic decision to focus on its core business areas of WARP KNITTING, WARP PREPARATION, and TECHNICAL TEXTILES. As part of this move, the flat knitting machine business under the STOLL brand was discontinued and the production site in Reutlingen was closed in October 2025.

ITM 2026: Mayer & Cie. Global presents itself successfully at international industry trade fair

Mayer & Cie. Global has used ITM 2026 in Istanbul for its first major international appearance since the restart. Together with the Turkish representative Mayer Mümessillik, the company presented its premium circular knitting machines "Made in Germany", explained its future positioning within the group of companies and held talks with customers and representatives from numerous markets. The response to the restart was positive. The clear orientation of the company, the reliable worldwide network of representatives and the resumption of service and spare parts supply were welcomed by customers.

KARL MAYER presents a textile TEXTRONIC® innovation at ITM 2026

With highly efficient machines and continuous textile innovations, KARL MAYER underscores its role as a reliable partner for discerning top-tier customers. Just in time for ITM 2026 in Istanbul, the industry leader is introducing a true innovation: an eyelash lace with its characteristic fringed look – combined with a previously unattainable 4-way stretch. While the established fabric could until now only be produced as rigid version or with one-dimensional stretch, the new elasticity in both dimensions expands the possibilities for cross-band panel fabrics.

TM WEFT, 270" – More width, more design freedom for the fashion world

KARL MAYER is expanding its successful TM WEFT series with an innovative model that opens up new possibilities, particularly in the fashion & apparel sectors. With a working width of 270", this new machine with weft-insertion not only offers significantly higher output than its narrower counterparts but is also specifically tailored to the demands of dynamic clothing market – particularly in China and Türkiye. A well-thought-out upgrade also ensures even greater design versatility.

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.

Itema reaffirms its commitment to the Syrian textile industry at NasTex 2026

From July 18th to 21st, Itema will exhibit at NasTex at the Damascus Fairground (Hall 11 – Stand C02), marking its return to one of the Middle East’s historically significant textile markets. Itema will showcase advanced weaving technology designed to support the competitiveness and technological evolution of Syrian manufacturers and announces a new partnership with Growfast Agency as the sole agent of Itema in Syria.