#Knitting & Hosiery

2021-04-22

New platform for the ISOWARP in India

New KARL MAYER demo centre for sectional warping machine produced in Ahmedabad, India.

In spring 2015, KARL MAYER’s warp preparation customers in India had two highlights to look forward to: the global player celebrated the start of production at its new plant in Ahmedabad by launching its new ISOWARP sectional warping machine at the same time. A few years later, the state-of-the-art factory run by KARL MAYER Textile Machinery India Private Ltd. took over the construction of the ISOWARP for the domestic market. Being “Make in India” facilitates the shortest possible delivery times, the highest availability of spare parts and the best service quality, and is combined with all the design, quality assurance and product management expertise that the entire KARL MAYER Group has to offer. Key component parts also come from the European network to ensure the highest product quality.

The first two models were delivered to Rajapalayam Mills Ltd. in 2019 and are performing well there. “These machines are working at highest production and produce high quality warp beams, enabling the successful performance of our weaving machines. The KARL MAYER ISOWARP made in India is real value for money and is on par with the machines made in Germany,” says Mr Mohana Rengan, the company’s Chief Operating Officer.

This year, the innovative machine is once again playing an important role. In spring 2021, a demo centre featuring the ISOWARP as its centrepiece is set to open at KARL MAYER’s Indian site in Ahmedabad. Here, customers will be wowed by the performance of the warp preparation system and can carry out specific processing tests.

High flexibility plus product quality

The ISOWARP sectional warping machine complements the premium PROWARP® version as a model suitable for the commodity market. Since its launch, it has been continuously adapted together with the associated GH creel in terms of structure and complexity to meet local conditions and diverse customer requirements. Nowadays, a complete family of machines is on offer. The main additions are versions offering new working widths and performance characteristics relating to beaming tensioning and warping speed, for example, which open up completely new applications. Initially designed for shirt production, the ISOWARP can now also be used for household textiles and terry cloths, and for processing filament yarns, among others.

The ISOWARP impresses with its efficiency and quality across all applications. Warp preparation productivity can be significantly increased compared to equipment using conventional counterparts. The quality of the warp beams meets the same high standards as all KARL MAYER machines. It enables an efficiency increase in the weaving mill of 2 to 6%, and is particularly based on high-precision band structure control, which is managed by state-of-the-art software.

What’s more, the ISOWARP requires almost no maintenance and only a few spare parts.

RDJ 6/2 in E 32: Finesse in Motion

The appearance of sports and casual shoes is as diverse as their applications, ranging from sporty to stylish and from functional to fashionably practical. In particular, spacer fabrics produced on highly flexible KARL MAYER double needle bar raschel machines with Jacquard technology are in high demand for manufacturing these trendy shoes. These efficient production machines enable attractive designs with integrated multifunctional zones on one or both fabric surfaces, such as breathable mesh structures. Flexible in size and positioning, these features enhance both aesthetics and wearing comfort.

3D designs with a wow factor made on HKS 4-M EL ECO: When crepe, ruffles, and sheer fabrics redefine fashion

Seersucker, flip-flap items, Fırfır, or crepe materials: structured fabrics have long been more than just a passing trend. They lend timeless looks depth, dynamism, and an exciting tactile dimension. Whether classic striped patterns or modern solid-color interpretations, these versatile pieces pair perfectly with casual and business-casual outfits and effortlessly create a modern look.

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

SHIMA SEIKI to exhibit at Première Vision Paris

Leading digital textile solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at Première Vision Paris in Paris, France next month. The company will exhibit in the "Smart Creation" area, dedicated to showcasing cutting-edge technologies that integrate sustainability and innovation. The knitting expert will be demonstrating solutions that optimize product development workflows and enhance sustainability through proposals in Digital Product Creation (DPC).

The new RJ 4/2 EL revolutionizes body mapping and expands creative possibilities – from smart lingerie to sporty athleisure designs

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

SHIMA SEIKI brings new flat knitting technologies to FEBRATEX 2026

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Brazilian representative BRASTEMA TECNOLOGIA TEXTIL LTDA., will exhibit at the Brazilian Textile Industry Fair (FEBRATEX 2026) this month. On display will be a roundup of SHIMA SEIKI computerized flat knitting technology, represented by WHOLEGARMENT® knitting machines, computerized flat knitting machines featuring a brand-new model with high productivity and excellent cost performance, a glove knitting machine and the latest digital solutions.

Cotton Brazil Dialogues 2026 concludes with 50 international participants immersed in Brazilian cotton production

The Cotton Brazil Dialogues concludes its 2026 edition after a series of technical visits to farms, cotton gins and reference centers, as well as workshops focused on Brazilian cotton production. A total of 50 participants from 14 countries took part in the field trips. The initiative is led by the Brazilian Association of Cotton Growers (Abrapa) and the National Association of Cotton Exporters (Anea), with support from the Brazilian Trade and Investment Promotion Agency (ApexBrasil).

Novel flame-retardant and recyclable fiber-reinforced composite

Airplanes and passenger trains must meet strict safety requirements, including fire safety standards. This calls for materials that are flame-retardant, lightweight, robust, and scalable. Empa researchers, in collaboration with their industry partner Elantas, have now succeeded for the first time in making such a material – a composite – fully recyclable.

WHILL selects Teijin’s tough, lightweight Carbon Fiber Composite for new last-mile mobility

Teijin Limited announced today that WHILL Inc., a global leader in inclusive mobility technology, has selected Sereebo® P CFP series, a carbon fiber-reinforced thermoplastic (CFRTP) material, for key structural components of the upcoming WHILL Model C Lite. Sereebo® P CFP series provides high strength, light weight, design flexibility and system cost advantages to the Model C Lite, which is a battery powered, single-seat, last-mile device. This new model combines maneuverability with light weight and one-handed folding to ensure ease of handling and operation.