#Knitting & Hosiery

2021-04-22

New platform for the ISOWARP in India

New KARL MAYER demo centre for sectional warping machine produced in Ahmedabad, India.

In spring 2015, KARL MAYER’s warp preparation customers in India had two highlights to look forward to: the global player celebrated the start of production at its new plant in Ahmedabad by launching its new ISOWARP sectional warping machine at the same time. A few years later, the state-of-the-art factory run by KARL MAYER Textile Machinery India Private Ltd. took over the construction of the ISOWARP for the domestic market. Being “Make in India” facilitates the shortest possible delivery times, the highest availability of spare parts and the best service quality, and is combined with all the design, quality assurance and product management expertise that the entire KARL MAYER Group has to offer. Key component parts also come from the European network to ensure the highest product quality.

The first two models were delivered to Rajapalayam Mills Ltd. in 2019 and are performing well there. “These machines are working at highest production and produce high quality warp beams, enabling the successful performance of our weaving machines. The KARL MAYER ISOWARP made in India is real value for money and is on par with the machines made in Germany,” says Mr Mohana Rengan, the company’s Chief Operating Officer.

This year, the innovative machine is once again playing an important role. In spring 2021, a demo centre featuring the ISOWARP as its centrepiece is set to open at KARL MAYER’s Indian site in Ahmedabad. Here, customers will be wowed by the performance of the warp preparation system and can carry out specific processing tests.

High flexibility plus product quality

The ISOWARP sectional warping machine complements the premium PROWARP® version as a model suitable for the commodity market. Since its launch, it has been continuously adapted together with the associated GH creel in terms of structure and complexity to meet local conditions and diverse customer requirements. Nowadays, a complete family of machines is on offer. The main additions are versions offering new working widths and performance characteristics relating to beaming tensioning and warping speed, for example, which open up completely new applications. Initially designed for shirt production, the ISOWARP can now also be used for household textiles and terry cloths, and for processing filament yarns, among others.

The ISOWARP impresses with its efficiency and quality across all applications. Warp preparation productivity can be significantly increased compared to equipment using conventional counterparts. The quality of the warp beams meets the same high standards as all KARL MAYER machines. It enables an efficiency increase in the weaving mill of 2 to 6%, and is particularly based on high-precision band structure control, which is managed by state-of-the-art software.

What’s more, the ISOWARP requires almost no maintenance and only a few spare parts.

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

More Jacquard. More functionality. More fashion.

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.

ITM 2026: Mayer & Cie. Global presents itself successfully at international industry trade fair

Mayer & Cie. Global has used ITM 2026 in Istanbul for its first major international appearance since the restart. Together with the Turkish representative Mayer Mümessillik, the company presented its premium circular knitting machines "Made in Germany", explained its future positioning within the group of companies and held talks with customers and representatives from numerous markets. The response to the restart was positive. The clear orientation of the company, the reliable worldwide network of representatives and the resumption of service and spare parts supply were welcomed by customers.

Ministry of Industry Delegation visits NatureWorks’ second global manufacturing site at Nakhon Sawan Biocomplex

NatureWorks Asia Pacific Limited welcomed a high-level delegation led by Mr. Varawut Silpa-archa, Minister of Industry, to its manufacturing site at the Nakhon Sawan Biocomplex (NBC). The visit follows the successful inauguration of the site on April 29, 2026, and highlights the role of public-private collaboration in advancing Thailand’s sustainable industrial development and bioeconomy ambitions.

Indorama Ventures advances circularity tthrough PETValue Philippines' “Zero Waste to Landfill Partnership” with Republic Cement

Indorama Ventures Public Company Limited, a global sustainable chemical company, is advancing the circular economy through a new Zero Waste to Landfill initiative at its recycling site PETValue Philippines, further demonstrating how collaboration across industries can maximize resource efficiency and reduce waste.

Networking Day 2026: Industry stakeholders unite around textile recycling

In 2026, the Industry Research Group (IRG) Polymer Recycling once again brought together some of the key stakeholders in textile recycling for its annual Networking Day. This year, the event took place at EREMA’s premises in Ansfelden, Austria. It brought together key players from across the textile recycling value chain for a day of structured exchange and in-depth discussions.