#Dyeing, Drying, Finishing

2020-04-02

PRODYE installation begins in China

The KARL MAYER success story has now reached China, thanks to the PRODYE indigo dyeing machine. The efficient warp preparation equipment for denim production is already a worldwide commercial success, and spring 2020 will see the commissioning of the first machine in China.

KARL MEYER indigo dyeing machine offers Hingtex yet more variety and quality

The premiere model has been ordered by H.W. Textiles Co., Limited, a wholly-owned subsidiary of Hingtex Holdings Limited. A fully integrated manufacturer based in Hong Kong, Hingtex is one of the world’s most important producers of denim. Key to the company’s success is its continual provision of a product portfolio bursting with quality, variety and uniqueness, particularly since it entered into partnership with Kurabo Industries Ltd. Hingtex’s strategic alliance with the Japanese textiles company was originally established in 2013 as a joint venture. “To differentiate yourself from your competitors, you need to be innovative and proactive, especially in today’s highly competitive and fast changing market,” says Director Stephen Tung.

To ensure that his company can get new developments moving quickly and offer a diverse range of products, the prudent owner has opted for the PRODYE-S from KARL MAYER to expand its warp preparation capacity. The slasher dyeing machine has been configured especially for this application. “PRODYE-S is fitted with a large number of set screws for customising the dyeing process. It allows us to make decisive expansions to our product range and produce items that cannot be copied”, explains Director Stephen Tung. The versatile indigo dyeing machine is suitable for many different kinds of yarn, such as TENCEL™, modal, and core-spun.

PRODYE boasts many additional features that set it apart from the competition. These include a darker indigo shade of up to 5%, lower water consumption and waste yarn, plus double productivity for the production of lightweight denim.

KARL MAYER uses its expertise to help its clients unlock this huge potential.

KARL MAYER celebrates 35 years of EL pattern drive

KARL MAYER is celebrating an anniversary this year: on 30 November 1990, the first warp knitting machine with electronic guide bar control, the KS 4 EL, was delivered – another milestone for patterning. As early as 1980, the SU gearbox with the MRS42SU had initiated the transition from mechanical chains to digital data.

India becomes growth engine for the warp knitting industry

ITMA ASIA 2025 exceeded all expectations for KARL MAYER – above all thanks to the strong interest from India: around 30% of the qualified discussions were held with partners from this traditional textile country. The response underlines the growing importance of the Indian market, which could become the second largest sales region for KARL MAYER after China. The warp knitting industry in particular is developing dynamically.

Solution for lower energy consumption proves itself in practice

Getzner Textil is one of KARL MAYER’s first customers to use PROSIZE with CASCADE. The innovative weaving specialist has tested the steam and condensation system by KARL MAYER and determined the energy savings it achieves. Karl-Heinz Vaaßen, Head of Textile Drying at KARL MAYER, assisted Getzner Textil’s production specialists both with the tests and with all questions relating to CASCADE. In a conversation with Werner Egger, Head of Weaving, and Thomas Rossi, Head of Warp Preparation at Getzner Textil, he learnt more about the system’s benefits for his customer.

Innovation and customer proximity – KARL MAYER’s clear focus makes an impression

ITMA ASIA in Singapore was a resounding success for KARL MAYER, exceeding all expectations. The company welcomed visitors from 39 countries and held around 570 expert discussions. Most guests came from India, followed by China, Indonesia and Pakistan. The exchange with them was both well-founded and targeted. Conversation topics ranged from investment projects and new technologies to opportunities for cooperation and business expansion.

Navis TubeTex announces U.S. partnership with Icomatex

Navis TubeTex, a global leader in advanced dyeing and finishing machinery solutions, is pleased to announce a new partnership with Icomatex (www.icomatex.com), a respected European manufacturer of high-quality stenters and textile finishing equipment. Under this agreement, Navis TubeTex will exclusively represent the Icomatex stenter line in the United States.

Knitex Industries Ltd. (Mondol Group) invests in advanced Mahlo technology

Bangladesh’s Knittex Industries Ltd. is known for its commitment to top-quality knitwear and responsible produc-tion. To further enhance fabric quality, the company has invested in a Mahlo Orthopac RVMC-15 weft straightener. Installed by Tootal Quality Resources, the system ensures perfect fabric alignment and supports Knittex’s goal of continuous improvement.

ADVANSA launches ADVA®tex: A new step toward textile-to-textile recycling

ADVANSA has introduced ADVA®tex, a new filling fibre made entirely from recycled pre-consumer textile waste, positioning the material as a significant step forward in textile-to-textile (T2T) recycling. The fibre is designed for use in duvets, pillows, mattresses, and furniture applications and is available in three versions.

The region of renewable raw materials: Central German Alliance for Bioplastics

The development of sustainable plastic solutions is rapidly gaining importance in light of global environ- mental pollution, dwindling fossil resources and ambitious climate protection targets. As part of the re- gional alliance RUBIO, which brings together 18 partners from central Germany and the Berlin-Branden- burg area, the bio-based and biodegradable plastic polybutylene succinate (PBS) was comprehensively investigated, starting with the raw material, through the manufacturing process, to industrial application.

YKK receives ISPO Textrends Awards for circular innovations

YKK Corporation (Headquarters: Chiyoda-ku, Tokyo; President: Koichi Matsushima; hereafter, YKK) is pleased to announce that the ISPO Textrends judges have selected YKK's 3D Composite Puller as the Best Product in the Accessories category. They also selected YKK’s NATULON Plus® Fiber Sourced™ zipper with Recycled PET Open Parts as a Top 5 item in the same category. The competition, held twice a year in conjunction with the ISPO trade show, recognizes the most innovative performance textiles, components, and apparel.