The three companies will share insights from recent trials conducted at the Monforts Advanced Technology Center in Germany, where a Baldwin TexCoat™ G4 spray unit has been integrated into a Montex stenter to apply Archroma’s latest waterborne chemicals. The collaborative effort aims to maximise resource efficiency and throughput in textile finishing. In addition, the partners will unveil details of a new, cutting-edge line concept set to debut at ITMA Asia in Singapore.

Installed in 2024 at the Monforts Advanced Technology Center in Mönchengladbach, the full-width Baldwin TexCoat G4 unit has enabled extensive real-world testing of advanced finishing formulations. The system’s integration into the Montex stenter has provided a valuable platform for evaluating performance, precision, and sustainability across a wide range of application scenarios.

“This work now enables us to guide manufacturers through the transition from standard impregnation processes to spray application systems, which have the potential to reduce water and energy consumption as less water is needed to transport the chemicals to the textile surface,” explains Michael Schuhmann, Global Marketing Segment Manager for Technical Textiles at Archroma Textile Effects. “Our latest addition to this range of options is a patent-pending, highly wash durable hydrophilic softener which enhances the longevity of the treated fabrics and will be commercially available soon.”

Commercial success

BW Converting is already seeing commercial success with the Baldwin TexCoat G4 system in the field. In Pakistan, for example, its integration into Montex stenters using Archroma chemistry has proven to be a highly effective line concept for bed sheet production.

“We have helped our customers double their stenter output, while also significantly enhancing the hand feel of the finished fabrics,” says Rick Stanford, Vice President of Business Development for Textiles at BW Converting.

Independent testing by Fashion for Good, a global platform for sustainable textile innovation, compared TexCoat G4 spray application with traditional pad-based finishing, using a Monforts stenter and Archroma formulations. The results confirmed that combining advanced equipment design, process expertise, and tailored chemistry can significantly reduce energy and water consumption while improving capacity utilisation for textile mills.

Monforts has long focused on developing optimised processes paired with energy-efficient machine layouts. Building on the success of their recent collaboration, the three partners are now working on a similar resource-saving concept, combining Monforts’ Thermex continuous dyeing range with the new Baldwin TexChroma spray dyeing system and Archroma dyestuffs.

“We are committed to continuing to work together with a focus on bringing transformative change to the dyeing and finishing space,” says Monforts Technologist Saskia Kuhlen.

The VDMA webtalk, Driving Innovation in Sustainable Textile Finishing and Beyond, will take place from 14.00 – 15.30 CET on September 18th and invitations will be published a week in advance via the VDMA LinkedIn channel.