[pageLogInLogOut]

#Industry 4.0 / Digitalization

Joachim Hensch Consulting unveils program to enable Smart Factory applications

The next industrial revolution will leave its mark as well on apparel creation, manufacturing and sourcing. Though lagging a bit compared to other industries, the fashion industry is on the verge of a huge digital technology revolution. Today, everyone in the apparel arena – from major players to small start-up labels – is talking about Industry 4.0 creating what has been called a Smart factory.

To walk the talk – to building and scaling the smart factory – on a broad basis for apparel a lack of knowledge and experience has to be tackled: Professional and managerial training is downright precarious. While technical and higher education institutions are still adapting its curricula, there is a lack of required expertise - now. Added to this is the need to create the mindset, necessary for the paradigm shift at management level.

Profound guidance to now be available with an inverted (online) class room program, offered by one of the few, who know what they are talking about, from someone who has made the Digital Lean Factory concept a reality - with sustainable success.

Leveraging untapped potential

The protagonist under whose leadership a prime example of clothing feasibility in broad scale industrial environment came true is Joachim Hensch. “It took my team and me five years to turn the Hugo Boss Izmir factory into a real smart factory”, said Hensch, tailor for bespoken men’s wear by trade, who has had a remarkable career in product development and production up to the position as managing director for the Izmir manufacturing plant of Hugo Boss Group as of 2015.

His guest lectures at key apparel industry events around the globe on the process remain legendary. Today Hugo Boss brand to as well represent leap forward from more traditional automation to a fully connected and flexible system — one that can use a constant stream of data from connected operations and production systems to learn and adapt to new demands.

Mission completed

After two decades with Hugo Boss Group Joachim Hensch is ready for an all new challenge: “The apparel business excites me for more than three decades now.” Said it and turned to new tasks, driven by the spirit of his knowledge and experience on the way to support brands, organizations, start-ups or single players to define their own individual digital strategy – “essential starting point for any smart factory/sourcing concept”, Hensch emphasizes.

From tailor to consultant: Joachim Hensch himself has learned at all stages of his exciting career (c) 2021 JHC
From tailor to consultant: Joachim Hensch himself has learned at all stages of his exciting career (c) 2021 JHC


These days Joachim Hensch Consulting launches the Inverted Online Class Room program, staggered with three degrees. The application protagonist’s framework for the Digital Lean Factory builds the foundation of the training, where everyone determines their individual learning pace for working through

  •  6 modules for the Bachelor
  • 12 modules for the Champion
  • and a demand-based, upwardly open number of modules for the Master degree.

Big picture learning objective: Successfully implement Industry 4.0 - in daily interactions, digital and analog. “One aim is to enable attendees to re-consider the way how to look to their structures, the processes within their organization, their assets and also workforce”, Hensch rolled out.

Joachim Hensch’s smart learning program to also include one-to-one sessions between him and each single attendee for process-related guidance – e.g. on managing their essential digital twin (c) 2021 JHC
Joachim Hensch’s smart learning program to also include one-to-one sessions between him and each single attendee for process-related guidance – e.g. on managing their essential digital twin (c) 2021 JHC



Time requirement:

  • 3-4 h/week including online meetings for guidance through the process
  • One-to-one sessions with Joachim Hensch
  • Specific expert group sessions

Extensive material plus exercise kit to be provided offline for practice purposes and reviews to be provided by JHC.

Think Big, start small and scale fast

True Industry 4.0 applications, defined as factories where physical production processes and operations are combined with digital technology, smart computing, and big data to create a more opportunistic system have remained in laboratory status to date. We encounter them at trade fairs or we read about the pilot factory by Asian e-commerce leader Alibaba in the Eastern Chinese city of Hangzhou as part of its smart manufacturing business initiative. 

One fully implemented smart factory in the Western hemisphere is represented by the Hugo Boss production site in Izmir, where suits, jackets, shirts and coats are manufactured on an area of around 65,000 m2 with 3,800 employees. Here, the market leader in menswear demonstrates what Industry 4.0 looks like in practice - with networked machines, in-depth data analyses and flexible processes. Yvonne Heinen-Foudeh


http://www.joachimhensch.com.






More News from TEXDATA International

#Recycling / Circular Economy

textile.4U publishes special edition “Top 100 Textile Recycling Companies 2025”

With a comprehensive 176-page special edition, textile.4U is dedicating its latest issue entirely to one of the most dynamic and influential topics in today’s textile industry: textile recycling. The new issue, published exclusively in high-quality print, presents the Top 100 textile recycling companies researched and selected by TexData – organizations that already play a key role in the transition to circular textiles or are expected to have a significant impact in the near future.

#Recycling / Circular Economy

Responsible Textile Recovery Act of 2024 signed by Governor

Senator Josh Newman (D-Fullerton) is proud to announce that Senate Bill 707 (SB 707), the Responsible Textile Recovery Act of 2024, has been signed into law by the Governor of California, Gavin Newsom. This groundbreaking legislation establishes the country’s first Extended Producer Responsibility (EPR) textile recycling program, marking a significant step forward in the state’s efforts to combat waste and promote sustainability.

#Textiles & Apparel / Garment

Modtissimo promotes sustainability with 28 coordinates in the Green Circle

Modtissimo is proving more and more to be a textile and clothing show that delivers the latest innovations in the area of sustainability, with the iTechStyle Green Circle being the main showcase for companies' creations. In this 60+4 edition, taking place on 12 and 13 September, 28 coordinates will be exhibited in a section organised by CITEVE and curated by Paulo Gomes.

#Europe

The EU and Egypt team up to mobilise private sector investments at Investment Conference and sign a Memorandum of Understanding underpinning €1 billion in macro-financial assistance for Egypt

At the EU-Egypt Investment Conference, co-organised by the EU and the Government of Egypt on 29-30 June, the EU and Egypt are teaming up to intensify private sector investments in Egypt. They are also signing a Memorandum of Understanding (MoU) for the disbursement to Egypt of up to €1 billion in Macro-Financial Assistance.

More News on Industry 4.0 / Digitalization

#Sustainability

OEKO-TEX® chooses TextileGenesis to advance digital traceability for organic cotton

OEKO-TEX® today announced a full collaboration with TextileGenesis, a Lectra company, to digitally trace and authenticate organic cotton, strengthening fraud prevention across the supply chain. This announcement follows a successful pilot and brings together OEKO-TEX®’s certification expertise and closed testing system with TextileGenesis’ digital traceability platform to deliver a secure, end-to-end solution for managing certified organic cotton flows.

#Research & Development

Kick-off for the Textile Production of the Future: Establishment of a Textile Technology and Development Centre in Mönchengladbach, Germany

The Institut für Textiltechnik (ITA) of RWTH Aachen University, together with its partners, is pleased to announce that it has received approval for its joint initiative, ‘Textile Factory 7.0’. The goal of the project is the establishment of a technology and development centre for the textile industry in Mönchengladbach.

#Research & Development

Exchange data between textile companies openly, securely and cost-effectively without a central platform – ITA makes it possible

The Institut für Textiltechnik (ITA) of RWTH Aachen University has launched a new demonstrator for an open and secure data space in the textile industry at the Digital Innovation Centre Europe (DICE). For the first time, the demonstrator shows directly and clearly how companies can share their data securely with each other without the need for a central platform. Data exchange is based on shared, freely usable technical foundations.

#Software

Tunicotex Group boosts OTDP to 85%, cuts planning time by 25% & expands production capacity by 40%

Coats Digital is delighted to announce that following the implementation of FastReactPlan, leading Tunisian premium knitwear manufacturer, Tunicotex Group, has significantly improved its on-time delivery performance from 75% to 85%, reduced planning time by 25%, minimised delays and penalty costs, and unlocked 40% additional capacity to take on more customer orders and support sustained business growth.

Latest News

#Research & Development

Award-winning research for sustainable carbon fibre cycles

Sustainable recycling of carbon fibres is possible through targeted electrochemical surface modification, which makes the sizing of carbon fibres resistant to solvolysis. ITA PhD student Sabina Dann was awarded the MSW Award from RWTH Aachen University for her master's thesis on this development. The award ceremony took place on 12 November 2025 in Aachen.

#Technical Textiles

Carrington Textiles and Pincroft unite defence expertise at Enforce Tac

Carrington Textiles and Pincroft return to Enforce Tac for the third time, presenting a co-branded stand that brings together textile manufacturing and specialist finishing under one roof.

#Yarns

Eastman introduces Naia™ Lyte at Première Vision Paris, marking a major breakthrough in fiber tenacity for cellulose acetate filament yarn performance

Eastman unveils Naia™ Lyte, a new cellulose acetate filament yarn that represents an important milestone in performance for lightweight and premium fabrics, at Première Vision Paris. Presented for the first time to the international fashion and textile community, Naia™ Lyte expands the capabilities of acetate yarn by introducing enhanced tenacity, unlocking new creative and technical possibilities for designers, mills and brands.

#Functional Fabrics

“Action helps us change what we do!”

DAY 0 takes place deliberately before PERFORMANCE DAYS begins. It is conceived as a space for reflection, dialogue and active engagement — a moment to pause before the fair, rethink established systems and address sustainability not as a trend, but as a fundamental transformation challenge. Under the guiding metaphor “Turn the Tap Off”, DAY 0 focuses on root causes rather than symptoms, systemic change rather than isolated solutions, and collective responsibility rather than individual silos.

TOP