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#Yarn & Fiber

UNIFI launches globally available circular polyester products made from textile waste

UNIFI, Inc. (NYSE: UFI), leading innovator in recycled and synthetic yarn, today announced the launch of two new products, making its circular REPREVE® offering the largest portfolio of regenerated performance polyester in the world. Powered by the Company’s proprietary Textile Takeback™ process, UNIFI® now offers white-dyeable filament yarn and a revolutionary insulation material, ThermaLoop™, representing a major leap forward in scalable textile-to-textile recycling.
Powered by Textile Takeback™, the benchmark in sustainable textile production © 2024 Business Wire
Powered by Textile Takeback™, the benchmark in sustainable textile production © 2024 Business Wire


“Polyester is the most widely utilized fiber on the planet, and it’s time for transformative change,” said Eddie Ingle, Chief Executive Officer of UNIFI, Inc. “Textile brands can now create solutions with the entire product life cycle in mind and work towards achieving their 2030 environmentally preferred materials targets. Our goal is to provide the best-in-class sustainable products that eliminate the need for virgin materials and reduce carbon emissions.”

Made from 100%* recycled polyester feedstock, with at least 50% textile waste, the two new products both achieve virgin-quality standards. The Textile Takeback™ process recycles both global post-industrial and post-consumer textile waste into next-generation materials using proprietary technologies. Further enhancing value throughout the supply chain, UNIFI will also partner with global brands to take back their waste and keep materials in circulation longer.

With widespread versatility across industries, applications, and colorways, the new circular REPREVE filament yarn is a white, dyeable, high-performance polyester that is designed for the most critical applications. The circular REPREVE polyester line, which also includes black filament yarn and black and white staple fiber, contains the inherent FiberPrint® tracer technology, meaning that all products can gain U-Trust® certification.

ThermaLoop™ insulation, available in down-like fiber, fiberball, and padding, offers performance, recovery, and thermal efficiency. The padding is engineered with REPREVE low melt fiber, a pioneering innovation that enables the production of 100%* recycled synthetic padding. Driven by UNIFI’s ‘waste nothing’ philosophy, ThermaLoop’s launch in black insulation showcases the wide variety of textile waste that can be utilized as feedstock.

The two new products are both available globally now, and can be integrated seamlessly into existing supply chains, without disruption. This commercial scalability tackles a key challenge for polyester-reliant industries, particularly fashion brands, which have long sought to create circular apparel to meet sustainability goals. These products underpin UNIFI’s goal to recycle 1.5 billion T-shirts’ worth of textile waste by fiscal year 2030.




More News from UNIFI, Inc.

#Recycled Fibers

UNIFI celebrates recycled and circular Innovation with ninth annual REPREVE® Champions of Sustainability Awards

Unifi, Inc. (NYSE: UFI), the makers of REPREVE® and one of the world’s leading innovators in recycled and synthetic yarns, today announced the winners of its ninth annual REPREVE Champions of Sustainability Awards, recognizing brands and mills that are advancing circularity and responsible manufacturing across the global textile industry.

#Yarns

UNIFI® introduces Luxel™: A Linen-inspired, easy-care performance yarn

Unifi, Inc. (NYSE: UFI), the makers of REPREVE® and one of the world’s leading innovators in recycled and synthetic yarns, today announced the launch of Luxel™, a groundbreaking yarn technology that combines the luxurious look and feel of linen with high-performance, easy-care, and textile-to-textile recycled materials.

#Yarn & Fiber

Unifi launches A.M.Y.® Peppermint odor control and expands REPREVE® circular offerings

UNIFI, Inc. (NYSE: UFI), the makers of REPREVE® and one of the world’s leading innovators in recycled and synthetic yarns, has launched A.M.Y.® Peppermint, a naturally deodorizing yarn engineered for long-lasting freshness. The latest innovation within UNIFI®’s technology platform delivers built-in odor control using sustainably sourced peppermint oil, offering a botanical alternative to traditional antimicrobial treatments. UNIFI also announces the global introduction of REPREVE Takeback™ and ThermaLoop™ insulation, both made entirely from textile waste.

#Yarn & Fiber

UNIFI® announces the sale of manufacturing facility

UNIFI, Inc. (NYSE: UFI) (together with its consolidated subsidiaries, “UNIFI”), the makers of REPREVE® and one of the world’s leading innovators in recycled and synthetic yarns, announced the closing of the sale of its manufacturing facility in Madison, North Carolina to a third-party buyer.

More News on Yarn & Fiber

#Man-Made Fibers

Dyneema® to unveil next-generation mooring fiber at SMM 2026

Dyneema®, the world's strongest fiber™, will introduce Dyneema® SK80 fiber at SMM 2026 (Shipbuilding, Machinery, and Marine Technology), the world’s leading international maritime trade fair, held in Hamburg, Germany.

#Man-Made Fibers

Capturing malodor rather than masking it: Indorama Ventures presents innovative odor capturing technology at Dornbirn Global Fiber Congress

Indorama Ventures, a global leader in fibers and nonwovens serving customers in hygiene and technical markets, will present its latest technological innovation in odor management at the Dornbirn Global Fiber Congress.

#Yarn & Fiber

Expansive innovations converge in Shanghai as Yarn Expo Autumn 2026 opens doors next week

With just days to go, industry enthusiasm is building for the opening of Yarn Expo Autumn, Asia’s premier yarn and fibre trade fair, running from 25 – 27 August at the National Exhibition and Convention Center (Shanghai). Across 27,000 sqm in Hall 8.2, buyers will find nearly 600 exhibitors from 14 countries and regions, spread across seven specialised zones that range from cutting-edge man-made and regenerated fibres to time-honoured cashmere and silk. Beyond the extensive sourcing options, a fringe programme of trend showcases, presentations and product launches rounds out the three¬day event with design, innovation and market intelligence.

#Man-Made Fibers

Dornbirn GFC 2026 expands conference program with new thematic sessions

For 65 years, Dornbirn GFC has stood for innovation and is one of the world’s leading conferences in the fiber industry. From September 16 to 18, 2026, the international fiber community will meet in Dornbirn, Austria, to discuss current trends, technological developments, and forward-looking solutions. More than 600 experts from industry and academia from over 30 countries are expected to attend. With around 100 presentations by renowned speakers, a 2,5-day conference program, and three parallel presentation rooms with moderated sessions, Dornbirn GFC provides a first-class platform for knowledge exchange, networking, and international collaboration. Together, participants will generate ideas and impulses that will sustainably shape the future of the global fiber industry.

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#Industry 4.0 / Digitalization

Coats Digital launches AI-powered GSD RealMotion for motion analysis

Coats Digital has launched GSD RealMotion, an AI-powered solution designed to provide apparel manufacturers with greater visibility into factory-floor operations. By analysing shop-floor video and applying Coats Digital’s GSD methodology, the solution turns video recordings into structured, motion-by-motion method studies.

#Textile chemistry

Archroma and Lameirinho partner in pioneering deployment of InOneGO single-step dyeing

Archroma, a global leader in specialty chemicals, and Lameirinho, a leading home textiles manufacturer based in Portugal, are collaborating to bring InOneGO by Archroma, a new single-step dyeing process, into commercial production. Lameirinho’s first InOneGo bedlinens collection is now available worldwide.

#Knitting & Hosiery

KARL MAYER launches extra-wide HKS 3-M EL for increased productivity

KARL MAYER has launched a new extra-wide version of its HKS 3-M EL tricot machine, designed to increase productivity particularly in the manufacture of textiles for sports, activewear and athleisure applications.

#Research & Development

Reducing development times for technical textiles by accelerated thermo-oxidative aging in a high-pressure autoclave

Synthetic polymers used in technical textiles can be effectively protected against degradation caused by heat, oxygen, and water through the use of stabilizer systems. This enables service lives of several decades, extending to more than 50 years. As the use of durable technical textiles continues to grow, so does the demand for reliable methods to predict their service life within economically feasible testing periods. For the first time the German Institutes of Textile and Fiber Research Denkendorf (DITF) developed methods for robust service life prediction for textiles in an IGF research project.

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