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#Textile chemistry

Toray’s Advanced High-Surface-Area Ultrafiltration (UF) Membrane Modules Selected at Large-Scale Water Treatment Facilities Worldwide

Toray Industries, Inc. is pleased to announce that a large-scale wastewater treatment facility has started purifying water with Toray's latest UF membrane technology. The wastewater facility located in Wuxi New District, an industrial park in Wuxi, China, was built by GreenTech Environmental Co., Ltd., a leading provider of advanced membrane treatment solutions.

GreenTech selected Toray's advanced high-surface-area HFUG-2020AN UF mode (hereinafter referred to as HFUG) for its unparalleled performance to meet China's stringent Class III surface water quality requirement and to offer significant cost reductions for the 34,000 metric ton facility. 

Keeping capital and operating expenses low by not drastically modifying existing configurations and increasing throughput is a goal of water treatment technologies today. On its durable Polyvinylidene fluoride (PVDF) membrane layer, the HFUG has a pore size of 0.01 micron, equivalent to one-fifth thousandth the diameter of a human hair, effectively removing suspended solids and microorganisms in the wastewater. Using the same proven membrane layer, Toray has applied proprietary fabrication methods to produce thinner hollow fibers while maintaining integrity and permeability. The thinner hollow-fibers in the HFUG result in an active membrane area of 90 square meters, a 25 percent increase than models with similar dimensions. Furthermore, the high-surface-area module requires less piping and valve components and an overall reduction of system real estate by 20 percent, significantly reducing capital costs.

Since its commercialization in 2019, water and wastewater treatment facilities worldwide have adopted the new UF technology. In Idaho, United States, a water district selected the HFUG to treat up to 10,000 metric tons of sewage daily. In Poland, a industrial water treatment facility uses the HFUG to supply 7,500 metric tons of water every day. 


HFUG-2020AN installed at a wa (c) 2020 Toray
HFUG-2020AN installed at a wa (c) 2020 Toray


The HFUG is recognized for its superior operational stability, compact offering, and economic performance. As part of the Toray Group's Sustainability Vision and long-term corporate vision, Toray Vision 2030, Toray aims to use the HFUG and membrane technologies in RO, NF, UF, and MBR resolve global water challenges.


More News from Toray Engineering Co. Ltd.

#Man-Made Fibers

Toray develops AURLIST™ polyester filament fiber with luxurious luster and ultra-fine structure

Toray Industries has developed AURLIST™, a new polyester filament fiber designed to combine luxurious luster, soft loft and a subtle fibrillated surface texture. The company primarily targets applications in women’s apparel such as tops, bottoms and dresses.

#Recycling / Circular Economy

Toray develops recycling technology that retains carbon fiber strength and surface quality

Toray Industries, Inc., announced today that it has developed a recycling technology that can decompose diverse carbon fiber reinforced plastics (CFRP) made from thermosetting resins while retaining the strength and surface quality of those fibers. The company drew on this technology to create a nonwoven fabric employing recycled carbon fibers.

#Composites

HEAD launches more sustainable(1) BOOM RAW racquet on Earth Day by using Toray’s bio-circular carbon fibers

HEAD continues to innovate with the launch of the BOOM RAW tennis racquet, an encouraging development in the search for a more sustainable future for racquet sports. All of the carbon fibers are bio-circular carbon fibers in the limited-edition and highly innovative BOOM RAW racquet, which offers the same explosive power - along with the same fun, feel and easy playability - as the regular, in-line BOOM racquet. The bio-circular carbon fibers are manufactured by Toray and its subsidiary Toray Carbon Fibers Europe.

#Recycling / Circular Economy

Companies in Japan initiate demonstration to expand the automotive recycling process

DENSO CORPORATION and other partners have been chosen by an industry-government-academia collaborative project aiming to expand the recycle content for automobile in the fiscal year 2023 supported by Ministry of the Environment, Japan.

More News on Textile chemistry

#Textile chemistry

Archroma and Lameirinho partner in pioneering deployment of InOneGO single-step dyeing

Archroma, a global leader in specialty chemicals, and Lameirinho, a leading home textiles manufacturer based in Portugal, are collaborating to bring InOneGO by Archroma, a new single-step dyeing process, into commercial production. Lameirinho’s first InOneGo bedlinens collection is now available worldwide.

#Textile chemistry

Archroma wins ICIS Innovation Award for sulfur dye breakthrough

Archroma, a global leader in specialty chemicals, has won a coveted 2026 ICIS Innovation Award for Best Product Innovation from a Large Company for FiberColors®. These high-performance sulfur dyes are synthesized from pre-consumer wool waste, reducing industry reliance on petroleum-based inputs while contributing to the circular economy by upcycling unwanted wool that farmers would otherwise pay to dispose of.

#Textile chemistry

ZymoChem secures $4 million in renewed federal funding to advance U.S. biomanufacturing of critical materials and their supply chains

ZymoChem, the specialty chemicals company dedicated to bringing decarbonization, sustainability, and supply chain resiliency to the chemical industry through innovative biological manufacturing, today announced the resumption and expansion of its federal research portfolio. The company has been notified that previously paused work under a $5 million U.S. Department of Energy (DOE) program is officially back on, to be joined by continuing collaborations with three of the nation's premier national laboratories.

#Textile chemistry

bluesign updates chemical reference lists with stronger PFAS restrictions

bluesign has published the 2026 editions of its three core chemical reference lists, introducing updated substance limits and testing requirements in line with the latest scientific findings and regulatory developments.

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#Industry 4.0 / Digitalization

Coats Digital launches AI-powered GSD RealMotion for motion analysis

Coats Digital has launched GSD RealMotion, an AI-powered solution designed to provide apparel manufacturers with greater visibility into factory-floor operations. By analysing shop-floor video and applying Coats Digital’s GSD methodology, the solution turns video recordings into structured, motion-by-motion method studies.

#Knitting & Hosiery

KARL MAYER launches extra-wide HKS 3-M EL for increased productivity

KARL MAYER has launched a new extra-wide version of its HKS 3-M EL tricot machine, designed to increase productivity particularly in the manufacture of textiles for sports, activewear and athleisure applications.

#Research & Development

Reducing development times for technical textiles by accelerated thermo-oxidative aging in a high-pressure autoclave

Synthetic polymers used in technical textiles can be effectively protected against degradation caused by heat, oxygen, and water through the use of stabilizer systems. This enables service lives of several decades, extending to more than 50 years. As the use of durable technical textiles continues to grow, so does the demand for reliable methods to predict their service life within economically feasible testing periods. For the first time the German Institutes of Textile and Fiber Research Denkendorf (DITF) developed methods for robust service life prediction for textiles in an IGF research project.

#Research & Development

ITA has developed a washable digital smart jacket with real-time feedback and an AI-powered app for rehabilitation

As part of the PhysioTaix research project, the Institut für Textiltechnik (ITA) of RWTH Aachen University is developing a digital smart jacket with integrated sensors. The jacket is washable and reusable; it tracks movements during rehabilitation exercises in real time and transmits the data to an app.

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