#Spinning

2023-08-24

Up to 5% efficiency boost with Nema, SSM Digital Suite

Since 1854, AMANN has been one of the leading international manufacturers of high-quality sewing threads, embroidery threads and smart yarns. The company develops intelligent products, individual solutions and innovative concepts for the market needs of today and tomorrow. In doing so, AMANN combines tradition and innovation into functional threads for a wide range of applications.

The Challenge

AMANN products stand for quality and reliability. Delivering premium threads at a high production rate with as little waste as possible and few to zero defects is a constant challenge. With eight production sites in seven countries, the challenge gets even more complex. Being able to get an overview, in real-time, of the complete machine fleet performance is key to minimize downtime and waste while ensuring a high level of quality.

The Solution

Nema, SSM digital suite, allows a near real-time monitoring of all connected machines, 24 hours a day, regardless of the machine location. A graphical dashboard provides a clear view of all key performance indicators at a glance. Machine health is thus monitored in near real-time; any deviation is quickly recognized and actions can be implemented in a timely manner.

The Customer’s Benefits

Nema delivered to its promises. After three months, AMANN could already optimize its manufacturing workflows, resulting in more than 5% higher efficiency in average. The company is now able to get real-time insights on manufacturing conditions in all connected plants worldwide in order to take quick actions, if needed, and thus keep downtime to a minimum. The best performing machine can also be identified, and its settings duplicated for high productivity with close to zero errors.

Combined with SSM high precision winding, finishing and yarn processing machines, Nema gives AMANN a competitive edge and opens new perspectives.

"To compete with the pace on textile market, where contributions like fastest customer service and higher customer flexibility are redefined everday, we have to constantly get current KPIs to monitor efficiency and push for the best possible capacity. Nema is a great tool to understand the efficiency of each machine and each position. With further details like stop reasons, it gives us clear information where to look for possible improvements at the GEMBA. The combination between Nema and the robust and reliable high-performance machines from SSM is required to keep up with the market and customer challenges."

Christian Scholz, Director Global Industrial Engineering at AMANN Group

Ibrahim Fibres and Trützschler: A strong partnership enters its next phase with the TC 30Si

For more than two decades, Ibrahim Fibres and Trützschler have grown side by side, driven by a shared ambition to continuously improve spinning performance, strengthen technology leadership and set new benchmarks in the textile industry. Today, Ibrahim Fibres is a leading yarn and polyester staple fiber manufacturer in Pakistan. The company operates the largest number of Trützschler cards in the country, with more than 200 machines running across its mills in Faisalabad, and plays an important role in one of Asia’s largest textile industries.

Object Carpet tests production of rPET BCF yarn on Neumag BCF line

In a joint project with Object Carpet GmbH, Denkendorf; the Institute for Textile Technology (ITA), Augsburg; and Next Generation Recyclingmaschinen GmbH (NGR), Feldkirchen, Austria, Barmag investigated the processing of recycled polyester for BCF yarn. The goal was to evaluate the fundamental suitability of 100% recycled carpet material for reuse in carpet yarn production to create a closed-loop system in carpet manufacturing. To date, commercial rPET BCF processes have been based solely on rPET from bottle pellets.

New spinning package with two-step filtration for recycled yarns and more

At the ITM in Istanbul, BB Engineering unveiled its new, patented ValuePack spinning package for the first time, which features a two-stage filtration system. This is particularly beneficial for re-cycling processes. Until now, spinning packs have used either metal powder (“sand”) or filter candles as filter media. Both options are suitable for differ-ent applications, and each has its own specific advantages and dis-advantages.

USColorworks expands digital platform with Kornit Atlas MATRIX and Atlas MAX PLUS solutions

Kornit Digital Ltd. (NASDAQ: KRNT), a global pioneer in sustainable, on-demand digital fashion and textile production, today announced that USColorworks, a North Carolina-based apparel decoration and fulfillment company specializing in custom and on-demand printing for retail and promotional markets, has expanded its Kornit digital production platform with the addition of Atlas MATRIX and Atlas MAX PLUS systems to deliver high-quality, on-demand apparel across cotton, blended fabrics and polyester.

CovationBio introduces two new bio-based innovations at Functional Fabric Fair New York

Covation Biomaterials LLC (“CovationBio®”) is showcasing its two new bio-based innovations, Xatryx® and Sorona® elasterell-p fiber, at this year’s Functional Fabric Fair in New York City, July 7–9, 2026. Attendees can visit CovationBio at Booth #404 to explore this next generation of bio-based performance materials.

Geotextiles made from recycled materials: GREEN leads the way into the industry

For the industry, recycled materials are creating new opportunities in geotextile production. In the GREEN project, the Fraunhofer Cluster of Excellence Circular Plastics Economy CCPE demonstrates that recycled polypro-pylene (PP), polyethylene terephthalate (PET), and high-density polyeth-ylene (HDPE) can be processed into nonwovens, fibers, and membranes that meet industrial requirements. This creates opportunities for use in existing production lines and new value chains in the geotextile market.

A Penteadora starts up ANDRITZ textile recycling and needlepunch nonwoven lines in Portugal

A Penteadora SA has successfully started up a complete mechanical textile recycling line and a needlepunch nonwoven line supplied by ANDRITZ at its production site in Unhais da Serra, Portugal. This investment enables A Penteadora to expand its industrial capabilities and develop a new generation of solutions based on pre- and post-consumer recycled textiles. The input materials originate from its own production waste and other textile waste streams. Both lines are fully operational, and the first products are expected to reach the market in July.