[pageLogInLogOut]

#Spinning

Boost your profits with the BD 480 Plus

The BD 480 Plus semi-automatic rotor-spinning can be customised according to customer requirements, with a maximum machine length of up to 512 spinning positions. © 2021 Saurer
The BD 480 rotor-spinning machine has been upgraded to the BD 480 Plus: as a company with a long history, Saurer has continued to lead innovation in the industry, and has always been supporting customers in improving their profitability and optimising their competitiveness. The classic semi-automatic rotor- spinning machine BD 480 has been optimised and upgraded to the BD 480 Plus, which will bring more benefits to customers.

BD 480 Plus – save energy, increase your production and improve yarn quality

The classic BD rotor-spinning machine is highly recognised by customers around the world for its stability and yarn quality. Through continuous technological innovation, the latest generation, the BD 480 Plus, is more energy-efficient and more productive, producing better yarn quality than ever before.  

Increased energy efficiency

Spinning cost is always of the greatest concern for customers, and energy consumption is also a vital consideration. The new BD 480 Plus is equipped with an optimised aerodynamics system, which contributes to energy savings. For example, for a polyester/cotton blended yarn in the medium yarn count range, the BD 480 Plus can now save customers up to 29% in energy per kilogram of yarn compared to the previous generation, greatly reducing the cost of spinning. 

The BD 480 Plus features an optimised spin box for more spinning stability and better yarn quality. © 2021 Saurer
The BD 480 Plus features an optimised spin box for more spinning stability and better yarn quality. © 2021 Saurer



Higher productivity

Thanks to its stable system structure design and precise spinning components, the BD 480 Plus can spin efficiently at high speed. In practice, a speed of 105 000 rpm is typical, which means it is up to 10% more productive than other semi-automatic rotor-spinning machines on the market.

The BD 480 Plus is more energy-efficient and more productive than ever before. © 2021 Saurer
The BD 480 Plus is more energy-efficient and more productive than ever before. © 2021 Saurer


The BD 480 Plus can be customised according to customer requirements, the maximum machine length is up to 512 spinning positions, which gives customers greater opportunity to increase productivity. In addition, no rotor-spinning machine is as slim as the BD 480 Plus. The advantage of this compact spinning position design optimises space utilisation, as more spinning units per square metre mean more productivity per square metre.  

Better yarn quality

The BD 480 Plus with optimised spin box can meet the different spinning requirements and ensures good yarn quality and yarn consistency. Quality yarn can still be spun efficiently even when using materials with a high proportion of regenerated fibres and lower-grade cotton fibres. Good yarn consistency is beneficial to the appearance of the final fabric.

Maximise your mill’s potential with the BD 480 Plus! 



More News from Saurer AG

#Spinning

Saurer Technologies Twisting Solutions at ICFE 2026

Saurer Technologies Twisting Solutions, a global leader in textile machinery innovation, will be present at the International Carpet and Flooring Expo ICFE 2026. Join us January 6–9 at the Istanbul Expo Center, Türkiye, as industry leaders, manufacturers, and innovators gather to explore the latest breakthroughs in carpet and flooring technology. Let’s meet at the new established global Center of the Carpet Sector in hall 3, booth 300!

#ITMA Asia + CITME Singapore 2025

Saurer’s leading technology for the yarns of tomorrow at ITMA Asia 2025

Saurer, is looking forward to presenting the latest innovation highlights at the ITMA Asia + CITME 2025 in Singapore on booth C 301 in hall 3. The spinning, twisting, and automation solutions are underlining the commitment to driving efficiency, sustain-ability, and digitalisation in the textile industry, paving the way for the yarns of tomorrow.

#Spinning

Solutions for the yarns of tomorrow at IGATEX Pakistan 2025

Saurer will be exhibiting at IGATEX Pakistan 2025, taking place from 24-26 April in Karachi. As a global leader in spinning technology, Saurer will present innovative solutions "from bale to yarn" to support the evolving needs of Pakistan's dynamic textile industry.

#Spinning

Trusted by experts and driven by innovation – Autocoro 11

Saurer's Autocoro 11 revolutionises rotor spinning with pioneering innovation and automation. This state-of-the-art, fully automated rotor spinning machine sets new industry benchmarks by significantly reducing energy consumption, maximising efficiency and ensuring unparalleled operational independence. In the Recycling Xtreme edition, the machine is capable of processing the shortest mechanically recycled fibres with an extremely high raw material efficiency. Since its launch in 2023 and first installations in 2024, customers worldwide have experienced the transformative power of the Autocoro 11. Hear directly from industry experts as they share their insights and success with this game-changing technology.

More News on Spinning

#Spinning

Rieter responds to higher raw material prices

Global political and economic developments have been leading to rising raw material and energy costs for some time. The textile machinery industry is also affected by this trend. Rieter machines and components consist to a large extent of steel, copper, aluminum and electronics. These materials in particular have seen higher demand and higher prices in recent months.

#ITM 2026

The hub of smart and sustainable transformation in yarn technologies: ITM 2026

With global fiber production projected to reach 169 million tons by 2030, yarn manufacturing is becoming one of the most strategic fields within the textile machinery industry. Located in Halls 6, 7, and 10, the Yarn Hall at ITM 2026 is set to bring together industry professionals with innovative solutions developed around automation, energy efficiency, digitalization, and circular production.

#Spinning

Barmag: DTY efficiency for the future of fancy yarns

Fancy yarns continue to gain importance in the textile market: Whether in fashion, home textiles or the automotive industry - the trend towards individuality is fueling the demand for textured, haptically differentiated and at the same time comfortable yarns.”

#Spinning

Perfect quality through collaboration: Machinery from Trützschler, Toyota and Murata at Zirve Tekstil

In today’s textile industry, excellence is not achieved by chance – it’s the result of deliberate decisions, technical expertise, and the courage to go beyond conventional paths. The Turkish company Zirve Tekstil has done just that: by combining the best technologies from Trützschler, Toyota and Murata, they’ve created a production setup that delivers outstanding yarn quality – recognized worldwide.

Latest News

#Sustainability

Ying McGuire becomes new CEO of Cascale

Cascale today announced the appointment of Ying McGuire as Chief Executive Officer, effective June 1, 2026.

#Technical Textiles

Sustainable, lightweight, and sound absorbing: Polyester-based front trunk solution for BEVs

As car manufacturers look to further reduce their carbon footprint, Autoneum has developed an innovative front trunk solution for battery electric vehicles (BEVs), made entirely from polyester-based textile. The Ultra-Silent Frunk offers significant weight reduction, improved acoustic and thermal insulation, and uses up to 70 percent recycled material, supporting sustainable and efficient vehicle design. Autoneum, global technology leader in acoustic and thermal management for vehicles, has already received orders for the new frunk from three major OEMs in Asia and Europe to be built in three BEV models. Series production for two BEVs has been underway in China and Germany since last year.

#Raw Materials

Modern testing methods for raw cotton

The 38th International Cotton Conference Bremen will take place from 25 to 27 March 2026 at the Bremen Parliament. This conference has traditionally stood for in-depth expertise and international exchange. The program will focus on technical innovations, market trends, and regulatory frameworks across the entire value chain – from agriculture to the circular economy. With high-profile speakers, the conference is regarded as the key meeting point for the global cotton industry. Today’s focus: Cotton quality and testing methods.

#Weaving

Stäubli demonstrates how innovation translates into real benefits for weaving mills at SITEX 2026

One of India’s most prominent textile industry events, SITEX 2026, is held from February 21 to 23 in Surat. Committed to empowering Indian weaving mills with state‑of‑the‑art solutions tailored to regional needs, Stäubli will present a selection of solutions designed for performance, reliability, and power efficiency. Through its weaving preparation, cam and dobby shedding solutions and Jacquard technologies, Stäubli highlights its global expertise tailored to the specific needs of the local market.

TOP