#Spinning

2020-07-30

Lucrative automation for sewing thread producers

For the most part, sewing thread producers still rely on machines on which the tubes must be changed manually. This means that, in the sewing thread sector in particular, both productivity and profit can be increased by using semi-automated sewing thread finish winders from SSM. The story of an Asian sewing thread producer that switched from manual tube changing to the semi-automated SSM TK2-20-TT clearly shows how fast this innovation pays for itself and how the company is benefitting in the long term.

Until now, searching for fully automatic finish winders for sewing thread on the market has proved futile. The variety of yarns to be processed is too large and there are too many different tube dimensions and applications: This makes it impossible to produce a standardized design for a fully automatic machine, meaning that an extremely costly custom machine would be the customer’s only option. But this does not mean that machines on which the tubes are changed manually are the best solution in the sewing thread sector.

Sewing thread producers still use many older machines that require a lot of manual intervention because these machines are primarily what a large proportion of winding machine manufacturers offer. A few manufacturers do produce semi-automated machines as well, but only SSM finish winders offer reliable, efficiency-boosting functions such as length measurement, tuck-in, automatic changing of full packages, and package winding. This is crucial because with sewing thread, the decisive factors are above all its appearance, the winding, and the unwinding characteristics of the sewing thread package in the subsequent process. The machines in the SSM TK2-20 series are real profit makers in this regard. They are proven to be a reliable piece of equipment for meeting the high requirements of SSM customers in the sewing thread industry.

For these reasons, an Asian sewing thread producer decided to replace its “manual machines” with a 284-spindle SSM TK2-20-TT. This enabled the company to increase its production capacity by 100 tons per month to reach its target of 300 tons per month. And that’s not all: At the same time, it was possible to reduce the number of production spindles required by 50 spindles and reduce the number of personnel needed to operate the entire system by around 60%. The labor costs alone could be decreased by around CHF 30 000 per year thanks to the investment – which is especially impressive since the company is in a newly industrialized country.

As the machines had already paid for themselves after just 14 months, the customer is earning an extra CHF 150 000 per year thanks to the very precise length measurement and the lower power consumption of the entire TK2-20-TT system.

Ibrahim Fibres and Trützschler: A strong partnership enters its next phase with the TC 30Si

For more than two decades, Ibrahim Fibres and Trützschler have grown side by side, driven by a shared ambition to continuously improve spinning performance, strengthen technology leadership and set new benchmarks in the textile industry. Today, Ibrahim Fibres is a leading yarn and polyester staple fiber manufacturer in Pakistan. The company operates the largest number of Trützschler cards in the country, with more than 200 machines running across its mills in Faisalabad, and plays an important role in one of Asia’s largest textile industries.

Object Carpet tests production of rPET BCF yarn on Neumag BCF line

In a joint project with Object Carpet GmbH, Denkendorf; the Institute for Textile Technology (ITA), Augsburg; and Next Generation Recyclingmaschinen GmbH (NGR), Feldkirchen, Austria, Barmag investigated the processing of recycled polyester for BCF yarn. The goal was to evaluate the fundamental suitability of 100% recycled carpet material for reuse in carpet yarn production to create a closed-loop system in carpet manufacturing. To date, commercial rPET BCF processes have been based solely on rPET from bottle pellets.

New spinning package with two-step filtration for recycled yarns and more

At the ITM in Istanbul, BB Engineering unveiled its new, patented ValuePack spinning package for the first time, which features a two-stage filtration system. This is particularly beneficial for re-cycling processes. Until now, spinning packs have used either metal powder (“sand”) or filter candles as filter media. Both options are suitable for differ-ent applications, and each has its own specific advantages and dis-advantages.

GenuTrace client advisory: Is your cotton supply chain UFLPA ready?

U.S. Customs and Border Protection has released updated operational guidance (CBP Publication No. 5560-0526) expanding its forced labor enforcement framework. The guidance supersedes the original 2022 UFLPA Operational Guidance and now covers all forced labor enforcement authorities — UFLPA, CAATSA, and WROs/Findings — in a single unified document. For cotton importers, the enforcement posture has not softened. It has become more structured, more documented, and more demanding. Learn more about UFLPA.

Ence and ShareTex begin initial testing of the ATENEA innovation project to promote textile recycling in Spain

Ence and ShareTex are making progress on the Atenea R&D project, which aims to develop a complete value chain for textile recycling in Spain. Specifically, the goal of the ATENEA project—which is funded by the Center for Technological Development and Innovation (CDTI)—is to connect all the necessary stages for the recovery of textile waste, from collection and management, through recycling and transformation into new raw materials, to their incorporation into new textile products.

DePoly Inaugurates its Showcase Plant in Monthey Switzerland

What if used plastic bottles, PET packaging material and polyester textiles could become raw materials just as high performing as virgin resources? That is the ambition of DePoly, a circular materials company based in Sion, Switzerland which inaugurated its Showcase Plant in Monthey on July 6th & 7th. The first depolymerization facility of its kind and scale in Switzerland, this industrial Showcase Plant represents a major milestone in the company's growth and its journey toward commercialization.

Commission clarifies rules on plastic bottles recycling

The European Commission today adopted new rules on recycling of single-use plastic beverage bottles made primarily of polyethylene terephthalate (PET bottles). These rules establish, for the first time, a methodology to calculate, verify and report chemically recycled content. This is part of the Commission’s December 2025 plastics package.