[pageLogInLogOut]

#Brochures / papers

Going digital

Roughly one year ago, in an article entitled ‘Industry 4.0’ we presented this mega trend with respect to the textile industry, and in it we recommended that it would be pragmatic to pick out those elements of the overall structure that can be tackled at this early stage with a view to an integrated future. On the whole, adopting this approach seems logical because of the complexity of the issue on the one hand, and on the other hand because solutions are not always readily available. An old catchword has re-emerged to accompany this approach, which both describes the grand vision and also touches upon the necessary structured approach: digitization.

In the classic sense of the word, digitization means the creation of di- gital representations of physical objects, events or analogue media. According to Wikipedia, the term refers by extension (and nowadays most commonly) to the shift towards digital processes by means of information and communication technology. References to the ‘digiti- zation’ of education, business and society are synonymous with ‘digital transformation’ and ‘digital revolution’. This has an impact on educa- tion, business, culture and politics, and on the world of industry too. Industry 4.0 describes the result of a fully digitalised industry with complete data collection and availability, intelligent systems, a high degree of automation, maximum flexibility and globally-connected networks throughout the entire supply chain right up to the point of sale.

Digitization can therefore be considered as an umbrella term for In- dustry 4.0, as well as for individual transformations on the path to achieving the overall objective. The management consulting firm McKinsey estimates that Germany’s medium-sized companies could potentially produce up to 126 billion euros of additional value crea- tion by 2025 through consistent digitization. Anybody who ventures into digital projects in production, sales or product development has a good chance of boosting their growth on a long-term basis. Despite this potential, many companies still show obvious reluctance: only one in two small and medium-sized companies considers digitization as an opportunity, which is the conclusion of the McKinsey study entitled ‘The Digitization of the German Mittelstand’.

And what applies to Germany surely also applies in a modified form and with different figures to many other countries. It is clear, then, that although the vision of Industry 4.0 is certainly still some way off realisation, digitization should nevertheless already be on the agenda of each and every company in order to unlock existing potential.

In our last article, we made reference to the fact that, in order to im- plement the overall objective of Industry 4.0, the textile industry must solve an additional problem that some other industries do not face: the complete automation of the textile supply chain. The obvious choke point here is sewing, which has so far proven impossible or at least extremely complicated to automate. Unlike many other industries, as a result of this large parts of the textile and clothing industries were predominantly relocated to lower-wage countries - preferably in Asia. „The caravan is moving on“ is an often used phrase for the ongoing shifting of these industries. However, a significant change is now in the offing.

Breakthrough in automation for garment productio

The company who plans on turning the entire sewing industry on its head with the introduction of fully automated lines of sewing robots, is Softwear Automation from Atlanta, Georgia in the USA.

It is SoftWear Automation‘ s vision to disrupting the $100 billion sewn products industry by creating autonomous sewn good worklines for Home Goods, Footwear & Apparel. The Atlanta-based machine vision and robotics startup spun out of Georgia Tech after 7 years of rese- arch and development working on projects with DARPA and the WAL- MART Foundation.

When they heard about Softwear Automation’ s sewbot technology many textile people asked themselves whether it is true that robots can do the job of sewing workers in an industrial scale, but with a great deal Softwear Automation was able to close in August 2017, the answer has been given.

The company announced their premier customer partnership with Ti- anYuan Garments Company of Suzhou to produce T-shirts in the USA using their fully automated Sewbot workline. TianYuan Garments Company of Suzhou will make 800,000 T-shirts a day for Adidas on the new production lines. The system is scheduled to be fully operatio- nal by the end of next year. TianYuan Garments will install 21 produc- tion lines. When fully operational, the system should make one T-shirt every 22 seconds and with complete automation, the personnel cost for each T-shirt should be roughly 33 cents.


More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Brochures / papers

Latest News

#ITM 2026

The future of textiles, the power of trade, and the summit of technology come together at ITM 2026

ITM 2026 International Textile Machinery Exhibition, one of the most prestigious organizations in the textile technologies sector, opens its doors to visitors between June 9-13. Expected to break records in terms of both exhibitor and visitor numbers, as well as the technological vision it presents, ITM 2026 will transform into a global trade hub with machine sales, and new business collaborations.

#Nonwoven machines

ATCO Hygienics, Uzbekistan, orders baby diaper production line from ANDRITZ

International technology group ANDRITZ has received an order from ATCO Hygienics to supply a new baby diaper production line for its plant in Tashkent, Uzbekistan. The order is included in ANDRITZ’s order intake for the first quarter of 2026. Commissioning of the production line is scheduled for the end of 2026.

#Weaving

Itema manufactures the first Projectile Weaving Machines “Made in Italy” at its Colzate Headquarters.

Itema proudly announces an important industrial milestone: in early May, the first Itema projectile weaving machines manufactured in Italy were successfully produced at the Group’s headquarters in Colzate.

#Spinning

Nico Pedretti appointed as Managing Director Graf Group

As of June 1, 2026, Nico Pedretti has assumed the role of Managing Director Graf Group. With more than 20 years of international industrial experience and extensive expertise in Operations, Supply Chain Management, Finance and Controlling, he brings a broad range of leadership and business experience to support Graf’s continued success.

TOP