[pageLogInLogOut]

#Research & Development

Wearable Technology: Smart printed sensors monitor movement sequences

Image 1 and 2 show contrast between the transparent and non-transparent printed sensors. (c) 2016 K. Selsam-Geißler, Fraunhofer ISC
Wearable technology has caught on to progress health and fitness. Simply worn on the body, smart garments can, for instance, track activity. Sensors in functional clothing could also help optimize exercises by monitoring movement sequences. A novel transparent sensor material developed by Fraunhofer ISC enables movement measuring sensors to be printed onto textiles. The innovative material will be presented on IDTechEX Europe at booth F16 in the Estrel Berlin on 27 and 28 April 2016.
Accessories like smart bracelets or smart watches are trending as »personal health coaches«, prompting the bearer to provide for sufficient sleep and activity or a healthy diet. Sensor-embedded textile solutions are a far more challenging and also more expensive approach. Often, function will override appearance. The new materials developed by Fraunhofer ISC might offer a cost-efficient alternative with the extra benefit of more adjustable appearance options.

In cooperation with Fraunhofer ISIT and with support of the project partners from the industry, the new sensor technology will be incorporated into a prototype shirt. This so-called MONI shirt will feature a number of functions but is foremost designed to monitor movement sequences. In an initial step, Fraunhofer ISC has developed novel piezoelectric polymer sensor printing pastes free from toxic solvents while Fraunhofer ISIT has provided the evaluation electronics. The next development steps are planned in close dialogue with the industry partners. They will include field tests on several types of textiles and applications, the further optimization of the electronics as well as wear and washability tests.

The sensor materials coming to use are flexible, transparent and suitable for various applications also beside of smart textiles: They register pressure and deformation and can thus serve as touch or motion sensors. Their sensitivity to temperature deviations further enables monitoring of temperature changes or non-contact interaction, e. g. as proximity sensors.

A simple screen printing process is all it takes to apply the sensor pastes onto textile fabrics or plastic films. Manufacturing encompasses two steps: First, the pattern is printed.

Then, the sensors are subjected to an electric field making the piezolectric polymers align to adopt the targeted pressure sensitivity. The cost-efficient screen printing process is a definite plus when it comes to industrial use. It is the key to mass production of printed sensors on textiles.

Thanks to its transparency and flexibility, the new sensor material offers freedom of design in color and form for textiles and garments. As the sensors are much thinner than a human hair and applicable in whatever form, the wearer will hardly notice them embedded in a garment. There’s yet another benefit: the sensors do not require any power source like a battery. Instead, they harvest energy.

Smart textiles like this could be employed in health care or assisted living. In eldercare, everyday life movement sequences could be monitored and failure noticed. Additionally, it would be possible to monitor body signals of in-patients, such as temperature or breathing. This could be especially beneficial for bedridden patients or babies. Some day, even heart rate surveillance may be possible. Last but not least, functional sensor clothing could achieve cost reductions in the health care system. On top of assuming patient monitoring functions it could add to preventive health care.

In Addition to printed sensors on textiles Fraunhofer ISC shows textilintegrated pressure sensors made of silicone e. g. to measure pressure in shoes.

More News from Fraunhofer Institute for Industrial Mathematics ITWM

More News on Research & Development

#Research & Development

MELANGE starts with a co-creative design workshop at Aalto University to shape the visual identity of this new project transforming colouration in textiles

Over the next three years, MELANGE will lower the environmental impact of interior textile production by moving colour design to the beginning of the manufacturing process. This Horizon Europe project officially started on 1 August 2026, and will be publicly launched on 27 August 2026.

#Research & Development

Outdoor Industry Association completes Clean Heat CoLab initiative

The Outdoor Industry Association (OIA) has completed its multi-year Clean Heat CoLab initiative, bringing together outdoor brands and technology experts to accelerate the adoption of electrified process heating in textile manufacturing. The collaboration focused on reducing emissions from thermal processes such as dyeing, washing and finishing, which remain among the most carbon-intensive stages of textile production.

#Research & Development

Europe is committed to recycling end-of-life wind turbine blades

Starting in 2026, Europe’s wind energy industry has committed itself to ensuring that wind turbine blades do not end up in landfills once they reach the end of their service life. The EU-funded research project REWIND is exploring ways to reuse this composite waste. The German Institutes of Textile and Fiber Research Denkendorf (DITF) are one of 13 project partners from seven countries.

#Research & Development

ADD-ITC 2026 publishes preliminary conference program

The organizers of the Aachen-Dresden-Denkendorf International Textile Conference (ADD-ITC) 2026 have released the preliminary program for this year's event, which will take place on November 26–27, 2026, at the International Congress Center Dresden. The conference is expected to attract between 500 and 700 participants from industry, research, and academia.

Latest News

#Textiles & Apparel / Garment

Première Vision Paris expands innovation focus across fashion and beauty

From September 1–3, 2026, Première Vision Paris will bring together more than 900 exhibitors from across the global fashion value chain. This year's edition places a strong emphasis on Innovation-Tech, highlighting technologies and materials that are reshaping product development, manufacturing and sustainability.

#Knitting & Hosiery

SHIMA SEIKI to exhibit at Première Vision Paris

Leading digital textile solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at Première Vision Paris in Paris, France next month. The company will exhibit in the "Smart Creation" area, dedicated to showcasing cutting-edge technologies that integrate sustainability and innovation. The knitting expert will be demonstrating solutions that optimize product development workflows and enhance sustainability through proposals in Digital Product Creation (DPC).

#Spinning

Rieter prepares leadership transition in Components & Technology

Roger Albrecht, Head of the “Components & Technology” Division, has decided to pursue a new opportunity outside the Rieter Group. Roger has worked for the Group for 11 years and has been instrumental in maintaining Rieter’s position as a technology leader in the short-staple business.

#Knitting & Hosiery

Small stitches, big impact

KARL MAYER machines enable the highly efficient production of mosquito net fabrics with maximum protective performance.

TOP