[pageLogInLogOut]

#Research & Development

Wearable Technology: Smart printed sensors monitor movement sequences

Image 1 and 2 show contrast between the transparent and non-transparent printed sensors. (c) 2016 K. Selsam-Geißler, Fraunhofer ISC
Wearable technology has caught on to progress health and fitness. Simply worn on the body, smart garments can, for instance, track activity. Sensors in functional clothing could also help optimize exercises by monitoring movement sequences. A novel transparent sensor material developed by Fraunhofer ISC enables movement measuring sensors to be printed onto textiles. The innovative material will be presented on IDTechEX Europe at booth F16 in the Estrel Berlin on 27 and 28 April 2016.
Accessories like smart bracelets or smart watches are trending as »personal health coaches«, prompting the bearer to provide for sufficient sleep and activity or a healthy diet. Sensor-embedded textile solutions are a far more challenging and also more expensive approach. Often, function will override appearance. The new materials developed by Fraunhofer ISC might offer a cost-efficient alternative with the extra benefit of more adjustable appearance options.

In cooperation with Fraunhofer ISIT and with support of the project partners from the industry, the new sensor technology will be incorporated into a prototype shirt. This so-called MONI shirt will feature a number of functions but is foremost designed to monitor movement sequences. In an initial step, Fraunhofer ISC has developed novel piezoelectric polymer sensor printing pastes free from toxic solvents while Fraunhofer ISIT has provided the evaluation electronics. The next development steps are planned in close dialogue with the industry partners. They will include field tests on several types of textiles and applications, the further optimization of the electronics as well as wear and washability tests.

The sensor materials coming to use are flexible, transparent and suitable for various applications also beside of smart textiles: They register pressure and deformation and can thus serve as touch or motion sensors. Their sensitivity to temperature deviations further enables monitoring of temperature changes or non-contact interaction, e. g. as proximity sensors.

A simple screen printing process is all it takes to apply the sensor pastes onto textile fabrics or plastic films. Manufacturing encompasses two steps: First, the pattern is printed.

Then, the sensors are subjected to an electric field making the piezolectric polymers align to adopt the targeted pressure sensitivity. The cost-efficient screen printing process is a definite plus when it comes to industrial use. It is the key to mass production of printed sensors on textiles.

Thanks to its transparency and flexibility, the new sensor material offers freedom of design in color and form for textiles and garments. As the sensors are much thinner than a human hair and applicable in whatever form, the wearer will hardly notice them embedded in a garment. There’s yet another benefit: the sensors do not require any power source like a battery. Instead, they harvest energy.

Smart textiles like this could be employed in health care or assisted living. In eldercare, everyday life movement sequences could be monitored and failure noticed. Additionally, it would be possible to monitor body signals of in-patients, such as temperature or breathing. This could be especially beneficial for bedridden patients or babies. Some day, even heart rate surveillance may be possible. Last but not least, functional sensor clothing could achieve cost reductions in the health care system. On top of assuming patient monitoring functions it could add to preventive health care.

In Addition to printed sensors on textiles Fraunhofer ISC shows textilintegrated pressure sensors made of silicone e. g. to measure pressure in shoes.

More News from Fraunhofer Institute for Industrial Mathematics ITWM

More News on Research & Development

#Research & Development

Textile cascade filter for removing microplastics from wastewater

Microplastics are now found almost everywhere, even in remote regions of Antarctica. They enter the human body through the food chain. Studies indicate that microplastics may have negative effects on the human health.

#Research & Development

Fraunhofer IAP paves the way for "Green" carbon fibers

A new pilot plant in Guben is set to enable the production of bio-based carbon fibers. The plant is part of the Carbon Lab Factory Lausitz and will make an important contribution to the transformation of the Lausitz region—from a traditionally raw material- and basic industry-oriented region to a hub for innovative high-performance materials. The German federal government and the state of Brandenburg are providing the Fraunhofer Institute for Applied Polymer Research IAP with 53.3 million euros for this purpose.

#Research & Development

Hof University develops sustainable textile coating for the fashion of tomorrow from mushrooms

Clothing is often treated as disposable: T-shirts for events, general merchandise, or short-term campaigns frequently end up in the trash after only a few uses. This is particularly problematic given that their production still largely relies on fossil-based materials. This is precisely where a new research project at Hof University of Applied Sciences comes in.

#Research & Development

Textilfabrik 7.0 launched: Mönchengladbach becomes a real-world lab for sustainable textile production

With the official kick-off event of the Textilfabrik 7.0 (T7), a major transformation project for the German textile and apparel industry has been launched in the Monforts Quarter in Mönchengladbach. At the “Textile Roundtable,” an event format organized by the Zukunftsagentur Rheinisches Revier, representatives from industry, research, politics, and the regional economy came together to jointly lay the foundation for CO₂-neutral, circular, and economically viable textile production in Germany.

Latest News

#Recycling / Circular Economy

Reju secures €135 Million in Dutch NIKI Funding for industrial-scale textile-to-textile regeneration hub at Chemelot Industrial Park, the Netherlands

Reju™, the progressive textile-to-textile regeneration company, has been awarded €135 million in funding under the Netherlands’ Nationale Investeringsregeling Klimaatprojecten Industrie (NIKI) program. The funding will support Reju’s planned industrial-scale Regeneration Hub at Chemelot Industrial Park in Sittard-Geleen, covering both the investment phase and ongoing operations, and represents a critical milestone on the path toward final investment decision.

#Techtextil 2026

TTL showcases nonwoven and needlefelt solutions at Techtextil 2026

Technische Textilien Lörrach GmbH & Co. KG (TTL), part of the Yanpai Group, will present its latest nonwoven and needlefelt solutions for industrial applications at Techtextil 2026 in Frankfurt.

#Composites

JEC World 2026 confirms its standing as the unmissable event for composites and their applications

JEC World 2026 confirms its position as the leading global event for the composite materials industry and its applications across multiple sectors, bringing together the entire composites ecosystem in Paris for three days of business, innovation, and collaboration. True to its Pushing the Limits motto, the 2026 edition delivered outstanding results despite travel disruptions worldwide. The numbers speak for themselves: more than 1,400 exhibitors from over 50 countries, including over 150 first-timers, presented a global panorama of products, equipment, and services across the entire composites value chain.

#Techtextil 2026

Covestro to exhibit solutions for a more sustainable and productive textile industry at Techtextil 2026

Covestro will present a broad portfolio of material innovations for textile coatings, adhesive films and thermoplastic polyurethanes (TPUs) at Techtextil 2026 (Hall 11.0, Booth C79). The exhibits will demonstrate how advanced solutions can enhance durability, recyclability and manufacturing efficiency across applications such as automotive, infrastructure, protective apparel and sportswear. A particular focus will be on more sustainable coating technologies, including antimicrobial systems based on INSQIN® in combination with AGXX from Heraeus Precious Metals, as well as the integration of Pontacol® thermoplastic adhesive films into Covestro’s offering.

TOP