[pageLogInLogOut]

#Research & Development

Wearable Technology: Smart printed sensors monitor movement sequences

Image 1 and 2 show contrast between the transparent and non-transparent printed sensors. (c) 2016 K. Selsam-Geißler, Fraunhofer ISC
Wearable technology has caught on to progress health and fitness. Simply worn on the body, smart garments can, for instance, track activity. Sensors in functional clothing could also help optimize exercises by monitoring movement sequences. A novel transparent sensor material developed by Fraunhofer ISC enables movement measuring sensors to be printed onto textiles. The innovative material will be presented on IDTechEX Europe at booth F16 in the Estrel Berlin on 27 and 28 April 2016.
Accessories like smart bracelets or smart watches are trending as »personal health coaches«, prompting the bearer to provide for sufficient sleep and activity or a healthy diet. Sensor-embedded textile solutions are a far more challenging and also more expensive approach. Often, function will override appearance. The new materials developed by Fraunhofer ISC might offer a cost-efficient alternative with the extra benefit of more adjustable appearance options.

In cooperation with Fraunhofer ISIT and with support of the project partners from the industry, the new sensor technology will be incorporated into a prototype shirt. This so-called MONI shirt will feature a number of functions but is foremost designed to monitor movement sequences. In an initial step, Fraunhofer ISC has developed novel piezoelectric polymer sensor printing pastes free from toxic solvents while Fraunhofer ISIT has provided the evaluation electronics. The next development steps are planned in close dialogue with the industry partners. They will include field tests on several types of textiles and applications, the further optimization of the electronics as well as wear and washability tests.

The sensor materials coming to use are flexible, transparent and suitable for various applications also beside of smart textiles: They register pressure and deformation and can thus serve as touch or motion sensors. Their sensitivity to temperature deviations further enables monitoring of temperature changes or non-contact interaction, e. g. as proximity sensors.

A simple screen printing process is all it takes to apply the sensor pastes onto textile fabrics or plastic films. Manufacturing encompasses two steps: First, the pattern is printed.

Then, the sensors are subjected to an electric field making the piezolectric polymers align to adopt the targeted pressure sensitivity. The cost-efficient screen printing process is a definite plus when it comes to industrial use. It is the key to mass production of printed sensors on textiles.

Thanks to its transparency and flexibility, the new sensor material offers freedom of design in color and form for textiles and garments. As the sensors are much thinner than a human hair and applicable in whatever form, the wearer will hardly notice them embedded in a garment. There’s yet another benefit: the sensors do not require any power source like a battery. Instead, they harvest energy.

Smart textiles like this could be employed in health care or assisted living. In eldercare, everyday life movement sequences could be monitored and failure noticed. Additionally, it would be possible to monitor body signals of in-patients, such as temperature or breathing. This could be especially beneficial for bedridden patients or babies. Some day, even heart rate surveillance may be possible. Last but not least, functional sensor clothing could achieve cost reductions in the health care system. On top of assuming patient monitoring functions it could add to preventive health care.

In Addition to printed sensors on textiles Fraunhofer ISC shows textilintegrated pressure sensors made of silicone e. g. to measure pressure in shoes.

More News from Fraunhofer Institute for Industrial Mathematics ITWM

More News on Research & Development

#Research & Development

DITF develops bio-based binding fibers for wood-fiber insulation materials

As part of the CelluWoodFlex project, the German Institutes of Textile- and Fiber-Research in Denkendorf (DITF) are developing bio-based cellulose ester fibers as alternative binding fibers for flexible wood fiber insulation materials. In addition to the spinning process and the production of suitable staple fibers, the institute is also investigating how wood and cellulose fibers can be separated and recycled at the end of their useful life.

#Research & Development

First "Korea Day" at RWTH Aachen attracts more than 300 participants

The inaugural Korea Day in Aachen brought together representatives from science, business and Korean institutions to strengthen German-Korean cooperation in research, technology and education. The Institut für Textiltechnik (ITA) of RWTH Aachen University was among the participating organisations.

#Research & Development

POLYMERS-5B develops high-performance bio-based polyesters from agricultural waste

The European research project POLYMERS-5B is developing an integrated enzymatic biorefinery to convert agricultural by-products from Mediterranean food production into valuable raw materials for the food, cosmetics and bio-based plastics industries. Using tomato and olive pomace as feedstock, the process aims to recover several product groups from the same biomass stream. The consortium will present its latest technical developments and market findings at Ecomondo 2026 in Rimini on 3 November.

#Research & Development

STFI showcases new Textile LAB Professional with focus on climate protection and sustainable technologies

The Sächsisches Textilforschungsinstitut e. V. (STFI) in Chemnitz is organising a themed day on 3 December 2026, focusing on climate protection and the environment. As well as showcasing current applications for green cities and natural fibres for lightweight construction, the event will feature machine demonstrations in the new Textile LAB Professional. Under the motto ‘Design meets Technology’, this networking event will also provide an insight into artistic student projects, thereby facilitating a professional exchange on creative perspectives and modern technologies for climate protection and the environment.

Latest News

#India ITME 2026

Stäubli to introduce new S3292 dobby for high-speed weaving at ITME India 2026

Stäubli will introduce its new S3292 dobby at ITME India 2026, taking place from December 4 to 9 at the India Expo Centre & Mart in Greater Noida, Uttar Pradesh. Designed for high-speed air-jet weaving, the new machine will be among the highlights of the company's presentation, which also includes warp preparation systems, cam motions, Jacquard technologies and digital services.

#Recycled Fibers

Reju expands textile-to-textile recycling network with six international fabric manufacturers

Reju, a textile-to-textile regeneration company, is expanding its industrial network through collaborations with six fabric manufacturers in Europe and the Americas. The initiative aims to accelerate the integration of regenerated polyester into textile manufacturing and support the development of finished fabrics for commercial applications.

#Nonwovens

Magnera highlights HighPleat™ filtration media technology at FiltXPO 2026

At FiltXPO 2026, held on October 28–29 at the Minneapolis Convention Center in Minneapolis, Minnesota, Magnera highlighted advances in air filtration media architecture, with a particular focus on its HighPleat™ platform for MERV 8–10 applications. The technology combines a lofted fiber structure with optimized pore architecture to address the challenge of balancing filtration efficiency, airflow resistance and contaminant-holding capacity.

#Nonwovens

Ahlstrom expands depth filtration media production capacity at US facility

Ahlstrom has completed a major investment in its Kingston manufacturing facility in New York, USA, expanding production capacity for high-performance depth filtration media. The modernization of Line 3 is designed to improve manufacturing efficiency, enhance quality control and increase flexibility in producing different product widths.

TOP