#Research & Development

2024-11-20

Bio-based polyesters for challenging long-term applications

Current bio-based plastics are often only suitable for short-lived applications, such as packaging, because they have inadequate long-term properties. The new project “Bio-based polyesters for challenging long-term applications” from the Fraunhofer Institute for Structural Durability and System Reliability LBF aims to improve the long-term properties of bioplastics through targeted additivation in order to enable their use in technical applications. To do this, the researchers are looking for companies along the value chain that would also like to substitute petro-based plastics with bio-based solutions in long-lasting products.

In the planned project, bio-based materials will be optimized through targeted additivation to be comparable to petrochemical plastics. In numerous projects in recent years, researchers from the Fraunhofer Institute for Structural Durability and System Reliability LBF have conducted research in the field of plastic additives and can improve the long-term properties of plastics made from both fossil and renewable raw materials. The aim of the project is to replace petrochemical-based technical plastics in a sustainable way based on the knowledge gained so far in material optimization and to implement this along the entire value chain.

Minimal changes in the manufacturing process

The project addresses the challenges of the long-term properties of bioplastics. In a comprehensive literature review, existing data on long-term stability and the stabilizers used are first compiled. Together with the project partners, a specification sheet will be created that defines the material properties to be achieved. Market-available bioplastics and additives will be identified and tested for their properties. The modification of the bioplastics will be carried out by developing new formulations on a pilot plant scale. The aim is to enable material substitution with minimal changes to existing processing methods.

The Fraunhofer scientists are looking for partners from companies along the value chain, starting with manufacturers of plastics and additives, and including companies that want to substitute individual components in their designs, with a particular focus on developers and producers of finished components.

The use of novel additive systems should extend the life cycle of bio-based polyesters.

Securing competitive advantages together: sustainable, sophisticated plastic products

OEMs and manufacturers of plastic components in the construction, automotive, sports and leisure, electrical and electronics, and household appliance sectors who want to replace petrochemical-based plastics with bio-based solutions will gain sufficient knowledge to optimize their own research and development in a targeted and individualized way by participating in the new project “Bio-based polyesters for demanding long-term applications”. They will benefit directly from the latest findings, thereby securing competitive advantages. Raw material and additive manufacturers can expand their existing product portfolio with new applications, and compounders can prepare for future challenges in the use of bioplastics.

High-performance elastomers and plasma polymer coatings to replace fluoropolymers in technical applications: new Fraunhofer project

Users of poly- and perfluorinated alkyl compounds (PFAS), also known as "forever chemicals", are under pressure due to regulatory proposals from the European Chemicals Agency (ECHA). This also affects the use of fluoroelastomers, whose economic significance is enormous. Fraunhofer experts initiated the "HATE-Fluor" project at the beginning of February. Together, they want to develop high-performance elastomer compounds to replace fluoropolymers in certain technical applications.

Pellet press enables thermomechanical textile recycling on a pilot scale at ITA

Since the end of 2025, the technical centre of the Institut für Textiltechnik (ITA) of RWTH Aachen University has been equipped with a pellet press from the manufacturer Amandus Kahl GmbH & Co. KG, Reinbek, Germany. This press can efficiently compact shredded synthetic textiles at a throughput of up to 25 kg/h and process them into pellets with a diameter of 4 mm.

Fabolose: Fabricating vegan and circular leather alternatives from bio-tech-derived cellulose

Fabulose is an EU funded project coordinated by the German Institutes of Textile and Fiber Research (DITF). Its consortium consists of leading research institutes, biotech innovators, and industry stakeholders who aim to create high-performance, biobased and recyclable leather-like fabrics, using efficient biotech production routes for bacterial cellulose, cyanophycin and bacterial pigments

New DIN SPEC assesses environmental impact of textile fragments in soil

Textile products made from synthetic fibres, finished fabrics or dyed materials release fibre fragments into the environment at every stage of their life cycle. With the new DIN SPEC 19296, Hohenstein has developed a standardised testing method to analyse how these fragments behave in soil under natural conditions. Until now, little was known about their environmental behaviour or potential ecological effects once released.

JEC World 2026 returns with an unprecedented content program

Recognized worldwide as the leading trade exhibition for composite materials and their applications, JEC World returns on March 10-12, 2026, at Paris Nord Villepinte as the most ambitious edition to date, in line with its motto “Pushing the limits”. As the must-attend event for the composites industry, JEC World will offer an unprecedented program, blending conferences, markets insights, technical sessions, awards, and above all, a unique experience and invaluable connections.

Beyond the wardrobe – innovative cotton takes the spotlight

Cotton can do more – a lot more. Cutting-edge textiles and high-tech products made from 100% cotton prove just how powerfully performance and sustainability can come together. That very surge of innovation is front and centre at the 38th Bremen Cotton Conference, taking place March 25–27, 2026, at Bremen’s Parliament on the historic market square – culminating in a bold and dedicated closing session on Friday. In the spotlight: performance upgrades for pure cotton, smart strategies for circular textile waste solutions, and pioneering concepts for demanding technical applications. From natural fibre–reinforced composites to highly effective flame-retardant solutions, cotton steps out of the closet and shows the future potential woven into every fibre.

Keeping print inclusive: Empowering women in the print industry

Across all industries, cultivating a diverse and inclusive workplace is increasingly recognised as valuable and essential to long-term success. However, despite the print industry’s significant advancements in technology and innovation, visible representation of women remains limited. As the sector grapples with low recruitment, it’s important to challenge outdated perceptions. Creating real change, however, requires collective effort - no single company can do it alone.