#Research & Development

2021-02-04

Leading technology for high-level research

Textile reinforcements in concrete do not require any corrosion-related covering and thus make building cheaper, more environmentally friendly and more versatile. Completely new architectural solutions can be implemented through the slender construction forms of textile concrete. The Institute for Textile Technology (ITA) at the RWTH Aachen University is investigating what is actually possible. Already between 1999 and 2011, the Construction Composites Research Group developed textile reinforcement structures for concrete structures as part of the Collaborative Research Centre 532.

KARL MAYER’s new BIAXTRONIC® CO at the RWTH Aachen University for innovative semi-finished fibre products

The work was carried out on a KARL MAYER Malimo machine, and then continued at the ITA after 2011. Recent textile projects placed high demands on machine technology and required new investments. Once again, the ITA opted for a model from KARL MAYER. “The Malimo was already a great machine. Unfortunately, it was just getting on a bit,” says Martin Scheurer from the Department of Textile Machinery and ITA, when explaining their choice. He and his colleagues also valued KARL MAYER as a competent partner when it came to questions and service. They are now excited about the newcomer: a BIAXTRONIC® CO was delivered to Aachen at the end of 2020. It had been completely assembled and functionally tested in advance at KARL MAYER Technische Textilien in Chemnitz, since it is a tailor-made model. The high-performance warp knitting machine with course-oriented weft-insertion was equipped with novel functions that will open up new research paths for the ITA and its research partners.

Martin Scheurer, employee at the Department of Textile Machinery and Institute of Textile Technology at the RWTH Aachen University is looking for the research work on the BIAXTRONIC® CO © 2021 KARL MAYER

A made-to-measure model

BIAXTRONIC® CO is predestined for the production of biaxial non-crimp fabrics and composite structures, and was equipped with specific features for its use at the ITA. One of these is KAMCOS® 2. The latest generation of KARL MAYER’s Command System offers an ethernet interface for integrating the machine into an existing network. This enables participation in future-oriented research topics such as Industry 4.0, inline quality control, sociology and process chain networking.

“We are planning to transmit the data from the producing machine via ethernet to the Internet of Production Excellence Cluster at RWTH Aachen University. The cluster deals with production research in high-wage countries,” explains Martin Scheurer. The BIAXTRONIC® CO for the research facility was also equipped with an EL pattern drive. Electronic guide bar control and the ability to vary process parameters inline contribute to the production of locally adapted, tailor-made textiles.

What’s more, the product quality can also be significantly improved. For example, Martin Scheurer wants to use the EL drive to investigate the influence of the warp knitting thread in different lapping variants on the geometry of the roving used and thus on the behaviour of the finished grid structure. Other details that favoured the BIAXTRONIC® CO are a working width that meets standard industrial practices and the possibility of feeding basic substrates such as nonwovens in a standard process.

Research- and practice-based projects

With BIAXTRONIC® CO, ITA researchers want to further develop and produce reinforcement structures for concrete matrices in particular. Functional models and prototypes for other areas of application are also to be produced on the machine. Martin Scheurer and his team want to produce reinforcements for wound dressings and hybrid warp knitted fabrics on a nonwoven substrate, for example. The combination of grid structures with other materials facilitates fundamental research into geotextile applications. Projects for filtration technology can also be implemented. The production of unidirectional (UD) non-crimp fabrics for fibre composites and of flat warp knitted fabrics for heating textiles, which can be used in the mobility sector, are also conceivable. In addition to research and development work, the ITA has its sights set on production practice using the BIAXTRONIC® CO. Users of weft-insertion machines can use the capacities and expertise in Aachen to optimise their production processes, produce prototypes of new textile structures or even test the processing of new materials.

Save the date: discovery awaits

Interested parties can find out what can be done with the BIAXTRONIC® CO on 19 April 2021. To kick off the new year, the ITA invites you to discover the new machine as part of a one-day industrial event. “We look forward to exchanging information with industry and research partners from all over the world,” says Martin Scheurer. He is looking forward to stimulating discussions on the needs and future developments relating to companies in the manufacturing sector in particular.

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

More Jacquard. More functionality. More fashion.

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

Networking Day 2026: Industry stakeholders unite around textile recycling

In 2026, the Industry Research Group (IRG) Polymer Recycling once again brought together some of the key stakeholders in textile recycling for its annual Networking Day. This year, the event took place at EREMA’s premises in Ansfelden, Austria. It brought together key players from across the textile recycling value chain for a day of structured exchange and in-depth discussions.

Smart textiles reversibly change shape in an energy-efficient manner in response to ambient temperature

Self-actuating textile structures are used in a wide range of applications, such as medical technology, automation, architecture, agriculture, and the apparel industry. An example is the use of shading nets in greenhouses, which can be deployed and retracted depending on the sunlight intensity. The German Institutes of Textile and Fiber Research Denkendorf (DITF) are developing textiles based on shape-memory polymers with reversibly controllable geometry.

Meadow Grove Research joins ITMF as Corporate Member

Meadow Grove Research is a commodity research firm specializing in supply, demand, and trade analysis in cotton and other soft commodities. Providing clarity to the complex nature of the global fiber supply chain is one of its most formidable services. The firm thrives on customer engagement and providing the best framework for critical decisions.

ALADIN paves the way for circular and demand-driven textile production in Europe

Textile production can be organized sustainably by utilizing short supply chains and preventing overproduction. This can already be achieved today by intelligently connecting and efficiently utilizing existing infrastructure. At the same time, production becomes circular when innovative technologies and materials are used that enable high-quality recycling. The ALADIN research project, launched in May 2026 and co-funded with five million euros under the EU Horizon Europe program, is creating the conditions for this.

Ministry of Industry Delegation visits NatureWorks’ second global manufacturing site at Nakhon Sawan Biocomplex

NatureWorks Asia Pacific Limited welcomed a high-level delegation led by Mr. Varawut Silpa-archa, Minister of Industry, to its manufacturing site at the Nakhon Sawan Biocomplex (NBC). The visit follows the successful inauguration of the site on April 29, 2026, and highlights the role of public-private collaboration in advancing Thailand’s sustainable industrial development and bioeconomy ambitions.

Indorama Ventures advances circularity tthrough PETValue Philippines' “Zero Waste to Landfill Partnership” with Republic Cement

Indorama Ventures Public Company Limited, a global sustainable chemical company, is advancing the circular economy through a new Zero Waste to Landfill initiative at its recycling site PETValue Philippines, further demonstrating how collaboration across industries can maximize resource efficiency and reduce waste.