[pageLogInLogOut]

#Recycling / Circular Economy

The Fibersort machine is ready to start valorizing global textile waste

The machine can now sort ~900 kgs of post-consumer textiles per hour, enabling a closed textiles loop (c) 2020 CIRCLE ECONOMY
Today, the Fibersort consortium presents the market ready Fibersort machine to the industry; a cutting edge automated sorting technology that revolutionises textile to textile recycling of post-consumer textiles.

The mountain of used textiles keeps growing

The accelerating consumption and disposal practices in fashion cause textiles entering the market to reach their end-of-use rapidly. In North-West Europe alone, around 4,700 kilo tonnes of post-consumer textile waste is generated every year, a small portion of the global mountain of textile waste. On average, only 30% of these textiles are collected separately- the rest is lost within household waste. In the best-case scenario, these textiles are sold in the second-hand market both locally and internationally. The remaining textiles are considered non-rewearable textiles due to their unsuitability for the second-hand market or the market saturation that second-hand clothing is currently facing. Almost all of these textiles are currently being downcycled, incinerated or landfilled. Nevertheless, 24% of the textiles collected have the potential to be recycled into new textiles, but currently are not. These textiles represent 486 kilo tonnes per year, the equivalent to the weight of 50 eiffel towers!

Automated sorting technologies could enable the industry to turn non-rewearable textiles that currently have no other destination than downcycling, landfill or incineration into valuable feedstock for textile-to-textile recycling. One of these technologies is the Fibersort, a Near Infrared (NIR) based technology able to categorise textiles in 45 different fractions based on their fibre composition and colour. Over the past years, the technology has been optimised, tested and validated to prepare it for commercialisation. The Fibersort is now able to sort ~900 kgs of post-consumer textiles per hour.

Fibersorted materials have been validated by project partners and are ready for the market

The success of the technology is highly dependent on the end-markets that help transform textile waste into new resources. The Fibersort project partners Circle Economy, Valvan Baling Systems, ReShare, Procotex, Worn Again Technologies and Smart Fibersorting have worked with industry stakeholders to better understand these end-markets, assess the potential of the sorted materials and validate the business case of automated sorting as a key enabler of textile-to-textile recycling. Results from these activities are available through project publications and Fibersorted materials are now commercially available for other organisations to test their potential for textile-to-textile recycling.


Challenges remain ahead - what can be done?

There are clear opportunities to successfully integrate automated sorting technologies and recycled post-consumer textiles across the value chain. Over the past years, innovation has spurred across this sector of the industry. However, several challenges remain to ensure the long-term implementation of these technologies in relation to financial and technical feasibility as well as the opportunities to scale. Collectors, sorters, recyclers, manufacturers, brands and policymakers have both opportunities and responsibilities to address these challenges. Although the Interreg NWE Fibersort project reaches its ending date in March 2020, the partners in the Fibersort consortium expect to continue working towards this circular ambition, as well as encouraging others to join the journey.

An end to a project, a start to a new journey

On the 12th of March the Fibersort consortium officially launches the updated Fibersort technology and is hosting an online webinar to explore key project outcomes, share experiences of the collectors, sorters, recyclers, brands, and other stakeholders that made this possible and learn more about how each one of us can contribute to closing the textiles loop, welcoming feedback and insights from the industry to create lasting industry transformation.


More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

nova-Institute launches groundbreaking Advanced Recycling Database for strategic market insight

The new Advanced Recycling Database reduces complexity by providing industry stakeholders with up-to-date expert-reviewed intelligence on companies, technologies, plants, capacities, locations, products and partnerships across the global advanced recycling landscape.

#Europe

Textile ETP launches bioeconomy strategy for Europe’s textile industry

On 22 September 2026, Textile ETP's Circular & Biobased Textiles Innovation Hub published its strategy for the biobased and circular transformation of Europe's textile and apparel industry.

#ITMA 2027

20 Start-Ups selected for CEMATEX Start-Up Grant at ITMA 2027

CEMATEX has selected 20 emerging start-ups from nine countries to receive the CEMATEX Start-Up Grant and showcase their innovations at Start-Up Valley during ITMA 2027 in Hanover. Their participation will be fully funded by CEMATEX, giving promising early-stage companies access to the world’s leading textile and garment technology platform.

#Recycling / Circular Economy

Moving Advanced Recycling from Innovation to Implementation

The Advanced Recycling Conference 2026 explores technologies, markets, financing and scale-up of innovative recycling solutions for waste streams including mixed plastic waste, textiles and PVC. Europe’s chemical and materials sector faces growing pressure to close carbon loops, strengthen raw-material safety and resilience and meet increasingly ambitious EU recycling targets. Against this backdrop, the Advanced Recycling Conference (ARC) will bring together industry leaders, technology providers, researchers, innovators and policy-makers on 17–18 November 2026 in Cologne, Germany.

Latest News

#Knitting & Hosiery

KARL MAYER invites the Global Textile Industry to celebrate its 90th anniversary at its German Headquarters in 2027

KARL MAYER is turning its anniversary year 2027 into a milestone for the textile sector. To mark its 90th anniversary, the industry leader is inviting customers, partners, and experts from around the world to a unique event series in September aimed at pushing boundaries, unlocking new opportunities, and jointly setting the course for a new era in textiles – just as KARL MAYER has done throughout its history. The company’s headquarters in Obertshausen, near Frankfurt, is the place to be.

#Associations

ITMF names three winners of the Sustainability & Innovation Award 2026

Three projects from the UK, Korea and China have been selected as winners of the ITMF Sustainability & Innovation Award 2026. The projects address textile-to-textile recycling, chemical recycling for automotive textiles and a regenerative approach combining silk production with ecological restoration.

#Yarns

Durak Maxibalance thread supports users’ movement and balance comfort

Durak Tekstil, a leading brand in its industry, has developed Durak Maxibalance, a new product engineered with bio-ceramic and FAR IR technology. Ushering in a new era for sportswear, activewear, and medical textiles, this technology offers features designed to support balance and movement comfort by reflecting the energy absorbed from the body back into it.

#Yarns

Yarn Expo Autumn 2026 draws to a close, weaving sustainable innovation into global sourcing

Yarn Expo Autumn 2026 concluded with approximately 600 exhibitors from 14 countries and regions, connecting with nearly 22,000 visitors from 110 represented markets, bringing the textile industry’s evolving material agenda into sharper focus. Held alongside Intertextile Shanghai Apparel Fabrics – Autumn Edition, CHIC and PH Value, the fair connected upstream fibre and yarn innovation with fabric development, garment production and fashion-market demand.

TOP