#Knitting & Hosiery

2024-12-12

Digitalized production management for luxury fashion with tradition

The Brazilian luxury knitwear manufacturer Bonneterie knits with love, tradition and innovation and creates sophisticated garments that fit comfortably around the body. It has been on the road to success since it was founded in 1987. Bonneterie products stand for quality, timeless elegance and comfort and are in demand worldwide. A considerable proportion of them are produced on flat knitting machines from STOLL.

Transformation of the production organization at Bonneterie with PPS powered by STOLL and KM.ON

Bonneterie and STOLL have been working together for decades and the two partners also took one of the first steps towards the digitalization of production together: The knitting specialist has been using the Production Planning System (PPS) powered by STOLL and KM.ON for more than five years.

The decision in favor of the PPS was made as part of an expansion and modernization project in which Bonneterie was clearing up inefficient operating processes. Machine operators relied on manual notes for production and yarn management, leading to frequent miscommunication, errors, and increased setup times. With operators managing multiple machines, tracking production was time-consuming and prone to human error. As a result, downtime increased, and productivity decreased.

In order to streamline and digitalise its production processes, the company implemented the PPS alongside their ERP system. The PPS provides real-time insights, enables automation, eliminates the need of manual notes and thus offers real benefits.

„PPS has transformed how we manage production. Our efficiency has improved significantly, and we now have complete control and visibility over the entire process,“ says Kevin Strassburger, Marketing Manager at Bonneterie.

Efficiency Gains

The PPS led to a 20 % increase in efficiency. Operators now manage more machines with ease, and reduced setup time and errors contributed to a significant productivity boost.

Improved Organization

PPS replaced manual inputs, organizing production data in real time. Operators no longer need to walk around as much or take notes; they can view production data directly on their screens, allowing them to better manage timelines and machine assignments. The PPS enables remote access to production data, empowering operators and managers to oversee the entire process from anywhere, anytime.

Streamlined Production

With better timeline management, the system reduced stockpiling and aligned production more closely with demand. The system tracks when machines are running out of tickets, allowing for better workflow management.

Data-driven Control and Planning

PPS offers comprehensive reports on key machine and production data at both micro and macro levels, helping Bonneterie pinpoint inefficiencies and identify stop causes. The reports and access to historical data enhance decision-making and planning. Decisions are not only made more profoundly, but also more quickly and delays are reduced.

Bonneterie experienced remarkable improvements in production efficiency, organization, and overall control. The support and collaboration with STOLL have further empowered Bonneterie to continue delivering high-quality knitwear with precision and confidence.

Solution for lower energy consumption proves itself in practice

Getzner Textil is one of KARL MAYER’s first customers to use PROSIZE with CASCADE. The innovative weaving specialist has tested the steam and condensation system by KARL MAYER and determined the energy savings it achieves. Karl-Heinz Vaaßen, Head of Textile Drying at KARL MAYER, assisted Getzner Textil’s production specialists both with the tests and with all questions relating to CASCADE. In a conversation with Werner Egger, Head of Weaving, and Thomas Rossi, Head of Warp Preparation at Getzner Textil, he learnt more about the system’s benefits for his customer.

Innovation and customer proximity – KARL MAYER’s clear focus makes an impression

ITMA ASIA in Singapore was a resounding success for KARL MAYER, exceeding all expectations. The company welcomed visitors from 39 countries and held around 570 expert discussions. Most guests came from India, followed by China, Indonesia and Pakistan. The exchange with them was both well-founded and targeted. Conversation topics ranged from investment projects and new technologies to opportunities for cooperation and business expansion.

Getzner Textil steams ahead with energy savings

Getzner Textil AG is always open to new ideas and committed to investment in innovative technological solutions. This has proven a highly successful approach for more than two hundred years now: founded in 1818 as a family business in Bludenz in the heart of Europe, the company is now one of the world’s leading manufacturers of fabrics for African fashion, shirts and blouses, corporate fashion, and technical textiles, with 1,550 employees, 710 weaving machines, seven locations, and an output of 73 million running meters per year.

Compact, powerful, cost-efficient – KARL MAYER launches its HKS 2-SE TWO

KARL MAYER is launching a new two-bar tricot machine for the elastic sector at ITMA ASIA + CITME 2025. This newcomer is called HKS 2-SE TWO, stands for double customer benefits, and offers even more advantages than the predecessor model. With this innovation, the leading textile machinery company is once again asserting its top position in the market.

KARL MAYER is launching two machines that set new standards in performance and cost-effectiveness

At this year's ITMA ASIA + CITME, KARL MAYER is exhibiting two advanced developments in the field of tricot machines. Both newcomers expand the portfolio with highly practical solutions for increased efficiency and cost-effective production – making the exhibition booth once again a focal point for more than just the warp knitting industry.

Groz-Beckert showcases textile innovation at ITMA Asia + CITME 2025 in Singapore

From October 28 to 31, 2025, the global textile industry will gather at ITMA Asia + CITME at the Singapore Expo, where Groz-Beckert will present its latest highlights and innovations across its six product areas – Knitting, Weaving, Nonwovens, Tufting, Sewing, and Spinning – at Hall 5, Booth B301.

Technical textiles for more and new business

KARL MAYER's composite machines and warp knitting machines with weft insertion produce technical textiles offering an impressive variety of properties and textures. The range of tasks these textiles can perform is as broad as the spectrum of their possible fields of application. Both newcomers with the right textile solution and already established players can trust their business will flourish, as demonstrated by the examples from KARL MAYER's Technical Textiles division at ITMA ASIA + CITME 2025. The exhibition at stand A 301 in Hall 5 of the Singapore EXPO focuses on two areas: filtration and construction.

KARL MAYER puts textiles centre stage

For KARL MAYER, textiles are much more than just materials – they express function, emotion and progress. And they are at the heart of its customers' activities. KARL MAYER is now focusing more than ever on its customers' needs and plans and therefore on the textiles made on its machines: WARP KNITS. At the upcoming ITMA ASIA + CITME, the company will demonstrate how textile solutions are providing new impetus in the categories of Fashion & Clothing and Technical Textiles.

Techtextil India 2025 commences: Ushering in a new era for functional textiles

Techtextil India 2025, a premier trade fair for technical textiles, non-wovens and composites, organised by Messe Frankfurt Trade Fairs India, has opened today at Bombay Exhibition Centre, Mumbai, marking its 10th edition. Running from 19 – 21 November 2025, this landmark edition connects 215 exhibitors, including 100 first-time exhibitors to the textile value chain, featuring innovations across 12 application-based textile segments.