[pageLogInLogOut]

#Knitting & Hosiery

HKS 3-M ON with maximum operating convenience thanks to intelligent solutions

Loosening the spring motion using the ON gear © 2021 KARL MAYER
Thanks to the new HKS 3-M ON, KARL MAYER’s customers are always one step ahead in a modern production world. Instead of using mechanical pattern discs, the high-performance, digital generation tricot machine works with electronic pattern data obtained directly from the KM.ON cloud, which allows it to offer extremely short and flexible design changes, minimal down-time, and operation without the previous expense of ordering pattern discs, having them delivered, and changing and storing them.

Bar changing – made easy

Customer-oriented features also reduce the risk of operating errors. One of the most important of these is the Spring Motion Assistant – an automatic return device that makes changing guide bars much easier. The new solution starts with the most labour-intensive part of the process: the handling required for the spring motion and pattern push rod. 

Disconnecting the spring motion from the guide bar © 2021 KARL MAYER
Disconnecting the spring motion from the guide bar © 2021 KARL MAYER


Hand-in-hand with the machine

Together with the push rod, the spring motion forms a system that transmits the pattern-specific movement impulse from the electronic pattern drive to the guide bar. One end of it is hooked into a peg on the guide bar as a loop, while the other end leads to a spring unit that is screwed into a sleeve on the drive unit via a bushing. The operator fastens the connection tight and tensions the spring motion using two spanners. This results in highly-precision guide bar movement in line with the requirements of the electronic guide bar drive. This spring motion system needed to be optimised to work with the new ON gear in the HKS 3-M ON, and the developers also took this opportunity to improve it in terms of ease of use. “As part of our work, we adopted a collaborative interaction approach between man and machine,” says product developer Klaus Benno Brandl. When it is time to change the guide bar, the operator is supported effectively by the HKS 3-M ON. There is a special function on the touchscreen that guides them through the partially automated process step by step. 

Removing the push rod © 2021 KARL MAYER
Removing the push rod © 2021 KARL MAYER



They start by loosening the yarn sheet in the guide bar. Once this is done, the ON gear moves the guide bar and releases the spring motion. The operator then removes the spring motion, swivels the push rod to the side and removes the guide bar. Once the spring motion and push rod are back in their original places with the newly threaded guide bar, the spring motion is set to the correct position and tensioned automatically. The machine lighting visually informs the operator that the function has been completed and production can continue. The Spring Motion Assistant is thus convenient, safe and requires less effort from personnel than the previous system. What’s more, the patented solution does not require any tools. The innovation now comes as standard on the HKS 3-M ON. The first machine with this user-friendly return device was delivered in May 2021.

Tensioning the spring motion using the ON gear © 2021 KARL MAYER
Tensioning the spring motion using the ON gear © 2021 KARL MAYER





More News from KARL MAYER Textilmaschinenfabrik GmbH

#ITM 2026

ITM 2026: KARL MAYER presents new perspectives

KARL MAYER will once again showcase itself as a strong partner to the Turkish textile industry at ITM in Istanbul from June 9 to 13. At Booth 303 A in Hall 3 of the Tüyap Fair Convention and Congress Center, the industry leader will exhibit solutions for warp knitting, warp preparation, and technical textiles – tailored to a challenging economic environment.

#Techtextil 2026

Techtextil 2026: KARL MAYER impresses as an innovative sector partner

KARL MAYER looks back with satisfaction on its participation in Techtextil 2026. From April 21 to 24, the international industry leader used the trade show in Frankfurt to meet with numerous key customers at its booth and, at the same time, establish many new contacts. Most visitors came from Germany, followed by major markets such as Poland, the United Kingdom, Turkey, France, and Portugal.

#Knitting & Hosiery

“We Believe in the Value of Textiles”: Successful Opening of the KARL MAYER TEXTILE INNOVATION CENTER

KARL MAYER inaugurated its new, state-of-the-art TEXTILE INNOVATION CENTER (TIC) with a four-day opening week from April 21 to 24. The highlight of the week was the grand opening on Thursday, which drew a strong turnout from the international textile industry: around 220 customers, brands, and partners from across the textile value chain came to the company’s headquarters in Obertshausen for a first-hand look at the new high-tech development environment and lively exchange with industry peers.

#Composites

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

More News on Knitting & Hosiery

#Knitting & Hosiery

Closing completed – Mayer & Cie. Global starts business operations

The future of the Mayer & Cie. brand has been secured: Following the successful completion of the purchase agreement for assets in the circular knitting machinery segment of the German traditional company Mayer & Cie., which was signed in February this year, the brand will continue to exist. The transfer of these assets to the new owner, Xu Hongjie, was formally completed yesterday afternoon. This clears the way for the resumption of business operations at the Albstadt site.

#Techtextil 2026

Groz-Beckert showcases cross-segment innovations for technical textiles in Frankfurt

From April 21 to 24, 2026, Groz-Beckert will present its latest innovations and solutions across the product areas of knitting, weaving, nonwovens and sewing at Techtextil 2026 in Frankfurt (Hall 12, Booth B90).

#Techtextil 2026

Shima Seiki showcases WHOLEGARMENT® and 3D knitting solutions for technical textiles at Techtextil 2026

Leading textile technology solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, along with its Italian subsidiary SHIMA SEIKI ITALIA S.p.A., will be participating in the Techtextil 2026 exhibition in Frankfurt, Germany next month. On display will be WHOLEGARMENT® and other advanced three-dimensional knitting applications across a wide range of industries besides fashion apparel that are not typically associated with knitting, such as technical textiles using industrial materials and advanced three-dimensional knitting.

#Knitting & Hosiery

SHIMA SEIKI announces partnership with CLO Virtual Fashion

Leading computerized flat knitting innovator SHIMA SEIKI MFG., LTD. of Wakayama, Japan is partnering with digital garment solutions provider CLO Virtual Fashion of Seoul, South Korea for the integration of technology in garment design and simulation.

Latest News

#INDEX 2026

ANDRITZ at INDEX ’26: Driving sustainability with next-generation nonwoven technologies

From May 19-22, ANDRITZ Nonwoven & Textile is presenting its innovative solutions for the nonwoven & textile industry in Geneva, Switzerland. ANDRITZ will focus on technologies for sustainable and durable nonwovens, converting, sustainable fiber processes, textile recycling, and life-cycle services on booth 2114 in hall 02.

#INDEX 2026

INDEX™26: World’s leading nonwovens exhibition presents groundbreaking product launches, exclusive seminars and immersive experiences

From 19 to 22 May 2026, 620 exhibitors from 44 countries will gather in Geneva at Palexpo for INDEX™26. The exhibition aims to demonstrate how the future of technical materials will increasingly be shaped by collaborative supply chains and integrated innovation across the nonwovens industry. This year’s edition focuses not only on individual technological advances, but also on how cooperation throughout the value chain can enhance the performance, sustainability and value of nonwoven solutions.

#INDEX 2026

The LYCRA Company launches LYCRA® ADAPTIV fiber for nonwovens, advancing comfort and fit in disposable hygiene at INDEX™ 26

The LYCRA Company, a leader in innovative and sustainable fibers for apparel and personal care, today announced the official global launch of LYCRA® ADAPTIV fiber for nonwovens at INDEX™ 26, in Geneva, Switzerland, May 19–22. This breakthrough stretch fiber, already trusted by leading global apparel brands, now ushers in a new era of comfort, fit, and performance for baby diapers, disposable hygiene products, adult incontinence, and feminine care.

#INDEX 2026

Innovations for today – solutions for tomorrow: Trützschler Nonwovens at INDEX™ 2026

From 19 to 22 May, Trützschler Nonwovens will present itself at booth 1641 as a long-term partner to its customers. The focus will be on new products for all nonwoven processes, further developments of the digital working environment T‑ONE, and an expanded service portfolio.

TOP