[pageLogInLogOut]

#Knitting & Hosiery

HKS 3-M ON with maximum operating convenience thanks to intelligent solutions

Loosening the spring motion using the ON gear © 2021 KARL MAYER
Thanks to the new HKS 3-M ON, KARL MAYER’s customers are always one step ahead in a modern production world. Instead of using mechanical pattern discs, the high-performance, digital generation tricot machine works with electronic pattern data obtained directly from the KM.ON cloud, which allows it to offer extremely short and flexible design changes, minimal down-time, and operation without the previous expense of ordering pattern discs, having them delivered, and changing and storing them.

Bar changing – made easy

Customer-oriented features also reduce the risk of operating errors. One of the most important of these is the Spring Motion Assistant – an automatic return device that makes changing guide bars much easier. The new solution starts with the most labour-intensive part of the process: the handling required for the spring motion and pattern push rod. 

Disconnecting the spring motion from the guide bar © 2021 KARL MAYER
Disconnecting the spring motion from the guide bar © 2021 KARL MAYER


Hand-in-hand with the machine

Together with the push rod, the spring motion forms a system that transmits the pattern-specific movement impulse from the electronic pattern drive to the guide bar. One end of it is hooked into a peg on the guide bar as a loop, while the other end leads to a spring unit that is screwed into a sleeve on the drive unit via a bushing. The operator fastens the connection tight and tensions the spring motion using two spanners. This results in highly-precision guide bar movement in line with the requirements of the electronic guide bar drive. This spring motion system needed to be optimised to work with the new ON gear in the HKS 3-M ON, and the developers also took this opportunity to improve it in terms of ease of use. “As part of our work, we adopted a collaborative interaction approach between man and machine,” says product developer Klaus Benno Brandl. When it is time to change the guide bar, the operator is supported effectively by the HKS 3-M ON. There is a special function on the touchscreen that guides them through the partially automated process step by step. 

Removing the push rod © 2021 KARL MAYER
Removing the push rod © 2021 KARL MAYER



They start by loosening the yarn sheet in the guide bar. Once this is done, the ON gear moves the guide bar and releases the spring motion. The operator then removes the spring motion, swivels the push rod to the side and removes the guide bar. Once the spring motion and push rod are back in their original places with the newly threaded guide bar, the spring motion is set to the correct position and tensioned automatically. The machine lighting visually informs the operator that the function has been completed and production can continue. The Spring Motion Assistant is thus convenient, safe and requires less effort from personnel than the previous system. What’s more, the patented solution does not require any tools. The innovation now comes as standard on the HKS 3-M ON. The first machine with this user-friendly return device was delivered in May 2021.

Tensioning the spring motion using the ON gear © 2021 KARL MAYER
Tensioning the spring motion using the ON gear © 2021 KARL MAYER





More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

#Knitting & Hosiery

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

#Knitting & Hosiery

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

#Knitting & Hosiery

The new RE 6 EL from KARL MAYER shows what it can do

KARL MAYER’s new RE 6 EL from KARL MAYER brings a breath of fresh air to raschel fabric production. The latest samples from the textile product development department of this innovative textile machine manufacturer demonstrate the extensive design possibilities on offer.

More News on Knitting & Hosiery

#Knitting & Hosiery

Huixing acquires insolvent Mayer & Cie.

Insolvency proceedings for the circular knitting and braiding machine manufacturer Mayer & Cie. were opened on December 1, 2025. Immediately following the opening of proceedings, the complete cessation of business operations was initiated. Most employees were subsequently given notice effective the end of February 2026. The production of the remaining orders in the circular knitting segment is expected to be completed by the end of the month. As early as December 2025, Mayer & Cie.’s braiding machine division was sold to an Italian investor.

#Knitting & Hosiery

KARL MAYER and Lenzing partner to advance warp knitting with scalable cellulose fiber solutions

The Lenzing Group, a leading supplier of regenerated cellulosic fibers for the textile and nonwovens industries, together with KARL MAYER, the global market leader in warp knitting machines and warp preparation systems, debut a joint innovation project during Premiere Vision, Paris.

#Knitting & Hosiery

SHIMA SEIKI to exhibit at GMMSA Expo India

Leading Japanese computerized flat knitting technologist SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Indian sales representative Universal MEP Projects & Engineering Services, Ltd., will participate in the upcoming Garments Machinery Manufacturers & Suppliers Association (GMMSA) Expo India 2026 exhibition to be held in Ludhiana, India next month. Through its lineup at GMMSA, SHIMA SEIKI aims to further strengthen its presence within the Indian market with an exhibit that caters to diverse needs, consisting of seam-free WHOLEGARMENT® knitting technology as well as a brand-new shaping machine with high productivity and excellent cost performance.

#Knitting & Hosiery

KARL MAYER opens a new TEXTILE INNOVATION CENTRE – a new era of textile innovation begins

KARL MAYER is opening its new TEXTILE INNOVATION CENTRE (TIC), sending a strong signal that it is driving textile innovation forward and opening up new perspectives for the textile industry. The TIC brings together the latest developments in Warp Knitting, Technical Textiles and Warp Preparation – KARL MAYER’s core areas of expertise.

Latest News

#Techtextil 2026

Where performance becomes product strategy: Techtextil 2026 puts functional apparel in the spotlight

The demand for high-performance textile solutions for the apparel industry increases – and with it the sector’s innovative strength. Techtextil 2026 addresses these developments: The Performance Apparel Textiles area (Hall 9.0) presents around 130 exhibitors from 13 countries showcasing innovative materials for workwear, protective clothing, smart fashion, outdoor and sports. Global key players such as Concordia Textiles, Getzner, Kermel, Klopman International and YKK Europe are among the participants. The live show “Performance Apparels on Stage” brings forward-looking wearables on stage and demonstrates textile innovations where they matter most: in action.

#Denim

Jeanologia launches Billy

The new AI extracts precise laser designs from a garment image in minutes, transforming how vintage denim is recreated for production. If Jeanologia’s laser changed the way jeans were made at the end of the last century, its AI now takes the next step: moving from reproducing wear to designing it. / archive photo © 2026 Jeanologia

#INDEX 2026

EDANA unveils nominees for INDEX™26 Awards: Highlighting the next generation of nonwoven excellence

EDANA is proud to unveil the highly anticipated nominees for the INDEX™26 Awards, the nonwoven industry’s highest accolade for technical and sustainable excellence. Out of a record-breaking field of entries, these finalists represent the cutting edge of material science—from bio-based hygiene fibers and PFAS-free protective textiles to revolutionary water-filtration machinery. Each nominee has been selected by a jury of industry experts for their ability to solve critical global challenges, including the transition to a circular economy and the pursuit of enhanced consumer performance.

#Raw Materials

Lenzing Group positions bio‑based materials as a strategic asset for Europe’s economic security

The Lenzing Group, a leading supplier of regenerated cellulose fibers for the textile and nonwovens industries, hosted a high‑level roundtable in Brussels to discuss how bio‑based materials can strengthen Europe’s economic security and support the shift toward a fossil‑free future. Organized in cooperation with Euractiv, the event brought together representatives of the European Commission, the UK Mission to the EU, academia, civil society, and industry.

TOP