#Knitting & Hosiery

2021-05-25

EASY MASK

As we enter the second year of the worldwide COVID-19 pandemic there is a continuing need for masks. While face masks help greatly in mitigating the spread of the virus and protecting the wearer, they also contribute to environmental problems such as waste and pollution.

Sustainable industry collaboration between Indorama Ventures, DyeCoo and STOLL, a brand of the KARL MAYER GROUP

EASY MASK is a collaborative initiative between Indorama Ventures, DyeCoo and STOLL to produce a fashionable mask with a sustainable mind-set throughout the whole production process - starting from the yarn production and followed by the dyeing, design and production. With the advanced technologies of the three companies, the mask does not just eliminate waste, but also reduces the use of water and energy. The design approach ensures that all components can be easily removed and re-used for other masks.

Deja™ recycled polyester

Deja™ is the sustainable recycled polyester brand from Indorama Ventures. The polyester performance yarn is made from 100% post-consumer recycled PET bottles and can be used for a multitude of home and apparel applications. The yarn is independently certified and traceable, with full transparency across raw material and processes including GRS, Ecomark, RCS, Oeko-Tex 100 and Reach.

Locally sourced 100% post-consumer rPET products offer a low-carbon footprint and closed loop solution. Deja™ is 100% recyclable at the end of use and can be repeatedly re-processed without harmful emissions or discharges to create new high value-added products.

CO2 Dyeing

The Deja™ recycled yarn is afterwards dyed with the innovative supercritical Carbon Dioxide textile dyeing technology by the Dutch company DyeCoo at CleanDye factory. The sc-CO2 dyeing machines can dye yarns or fabric rolls in a closed-loop process without using water and process chemicals, thereby producing any wastewater. By using only the pure non-toxic Corangar dyestuff made by Colourtex, in combination with sc-CO2 that 95% reclaimed in the machine, textile dyeing has less of an environmental impact compared to traditional dyeing technologies. As Carbon Dioxide has the same quality every day and over the whole world the technology is reliable and reproducible.

Design and Production

The sustainable product advantages achieved through the use of Deja™ recycled polyester and CO2 dyeing technology are further enhanced with the design and production method.

EASY MASK is a fresh approach to reinterpret a traditional medical facemask from a design perspective. It is a 3D knitted and playful kinetic object that expands and collapses easily. It is simple to use and comfortable to wear; be it over the face or around the neck. The design approach allows customization, on-demand production, and reduces production waste to below 1%. Integrated ventilation increases breathability. Whilst it does not protect the wearer from infection it limits the spread of viruses.

Both the production method, as well as the design itself, take environmental and sustainable aspects into account. The seamless production method eliminates cut and sew and reduces waste material whilst offering customized on-demand production to lessen product surplus. Washing at 60°C makes repetitive use possible. All mask components (metal bar, knitted strings and adjustment tube) can be easily removed and re-used for other masks.

The mask is knitted on a STOLL CMS 530 HP B E 7.2 machine, but can also be knitted on other types of STOLL machines. This allows for flexible local production independent of the machine park.

More patterns, less effort: the MULTI-MATIC® at Rohleder

Rohleder is one of Europe’s most modern weaving mills. For over 80 years, the family-owned company has been developing and manufacturing premium fabrics for brands, retailers and private customers – 100% Made in Germany. This success is made possible by a consistent focus on design, quality, and functionality, as well as by continuous investment in state-of-the-art production facilities. Rohleder also relies on innovative technologies in warp preparation and has been collaborating with KARL MAYER for many years. As recently as 2023, a MULTI-MATIC® was delivered to the company’s headquarters in Konradsreuth.

The new RJ 4/2 EL revolutionizes body mapping and expands creative possibilities – from smart lingerie to sporty athleisure designs

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

SHIMA SEIKI to exhibit at Première Vision Paris

Leading digital textile solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan will exhibit at Première Vision Paris in Paris, France next month. The company will exhibit in the "Smart Creation" area, dedicated to showcasing cutting-edge technologies that integrate sustainability and innovation. The knitting expert will be demonstrating solutions that optimize product development workflows and enhance sustainability through proposals in Digital Product Creation (DPC).

SHIMA SEIKI brings new flat knitting technologies to FEBRATEX 2026

Leading flat knitting solutions provider SHIMA SEIKI MFG., LTD. of Wakayama, Japan, together with its Brazilian representative BRASTEMA TECNOLOGIA TEXTIL LTDA., will exhibit at the Brazilian Textile Industry Fair (FEBRATEX 2026) this month. On display will be a roundup of SHIMA SEIKI computerized flat knitting technology, represented by WHOLEGARMENT® knitting machines, computerized flat knitting machines featuring a brand-new model with high productivity and excellent cost performance, a glove knitting machine and the latest digital solutions.

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

Première Vision Paris expands innovation focus across fashion and beauty

From September 1–3, 2026, Première Vision Paris will bring together more than 900 exhibitors from across the global fashion value chain. This year's edition places a strong emphasis on Innovation-Tech, highlighting technologies and materials that are reshaping product development, manufacturing and sustainability.

ICAC International Seminar in Taipei to explore strategic synergies across the textile supply chain

The International Cotton Advisory Committee (ICAC) — together with the Taiwan Textile Federation (TTF), under the guidance of the Ministry of Economic Affairs and the Ministry of Foreign Affairs of Taiwan — will bring international cotton and textile leaders together in Taipei on September 10 for the ICAC International Seminar 2026.

Expansive innovations converge in Shanghai as Yarn Expo Autumn 2026 opens doors next week

With just days to go, industry enthusiasm is building for the opening of Yarn Expo Autumn, Asia’s premier yarn and fibre trade fair, running from 25 – 27 August at the National Exhibition and Convention Center (Shanghai). Across 27,000 sqm in Hall 8.2, buyers will find nearly 600 exhibitors from 14 countries and regions, spread across seven specialised zones that range from cutting-edge man-made and regenerated fibres to time-honoured cashmere and silk. Beyond the extensive sourcing options, a fringe programme of trend showcases, presentations and product launches rounds out the three¬day event with design, innovation and market intelligence.