With the Orthopac RVMC-20 plus, Mahlo has further developed its technology for fully automatic distortion correction and introduced a more cost-effective alternative to its flagship model, the Orthopac RXVMC-20. Like the RXVMC-20, the new system combines two scanning units at the fabric infeed and outfeed with AI-supported control technology.

While the feed-forward control system detects distortions before the straightening rollers, the closed-loop control system monitors the results at the outfeed and provides direct feedback to the controller, enabling continuous weft correction in real time.

The interaction of both control loops is designed to ensure uniform fabric quality even under changing distortion conditions and at high production speeds, while reducing waste during batch changes.

Process control for greater efficiency and sustainability

The straightening technology is complemented by integrated process control via the Optipac VMC-15. The system continuously monitors relevant parameters online, including dwell time, weft density, residual moisture and exhaust air humidity, directly on the moving fabric web, thereby increasing transparency throughout the production process.

Continuous monitoring helps detect deviations at an early stage and enables more targeted use of resources. For example, it can prevent unnecessary energy consumption caused by overdrying, support exhaust air optimisation, reduce fabric discolouration resulting from excessive dwell times and minimise inconsistencies within the fabric web.

At the same time, waste and raw material consumption can be reduced. According to Mahlo, the combination of weft straightening and process control contributes to more efficient, economical and resource-saving textile finishing.

Different solutions for different production requirements

With the Orthopac RVMC-20 plus, Mahlo expands its family of straightening machines with another solution for demanding applications.

The portfolio ranges from the Orthopac RVMC-15 as a standard weft straightener to the RVMC-20 plus with additional scanning at the fabric infeed and the Orthopac RXVMC-20 as a high-end system featuring two independent straightening modules.

This range enables Mahlo to address different production requirements, sustainability objectives and quality standards.

The company emphasises that requirements in textile production vary considerably depending on the application. Its broad portfolio is therefore designed to provide solutions tailored to both the technical requirements and the economic objectives of individual customers.

Asia remains a key market

Asia has long been an important market for Mahlo due to its diverse textile industry. The varied requirements of regional manufacturers are well aligned with the company's product portfolio.

ITMA Asia provides an opportunity to present new technologies, discuss current production challenges and strengthen relationships with customers and industry partners.

Ralph Greenwood-Mahlo, Owner and Managing Director, Thomas Höpfl, Head of Sales, and Clemens Kaplan, Textile Product Manager, will be available for discussions at the exhibition together with representatives of local partner Kuantex.

Mahlo at ITMA Asia 2026: Hall 7.1, Booth C22