This very challenge shaped this year’s Techtextil. Many of the exhibiting companies face the daily task of producing complex materials while maintaining consistently high quality standards. It requires a finely tuned interplay of fibers, coatings, temperature, moisture, and tension. Whether it is protective textiles, technical filters, or carbon applications: precision is not an option, but a prerequisite. And monitoring these parameters is the key to success.

Perfect alignment for woven fabrics

Companies such as Frenzelit, Freudenberg, Friedola, Getzner, Juta, Sattler, Swisstulle, and Toray demonstrated at the trade fair just how diverse the applications of classic woven fabrics can be. At the same time, it became clear that even the slightest distortion errors can lead to functional failure and therefore waste. Mahlo’s Orthopac systems ensure that fabrics remain perfectly aligned throughout these processes – continuously, reliably, and often unnoticed in the background.

Consistent quality in nonwovens

Nonwovens are no less complex. Manufacturers such as Alkegen (Gutsche), Dyneema, Filz Fulda, Freudenberg, Johns Manville, Lenzing, Norafin, Polyvlies, Pont Aurell, Tenowo, and TWE represent materials with a wide range of properties used in hygiene products, vehicles, filters, and medical applications.

What matters most here is one thing above all: basis weight. Even minor deviations can determine whether a product meets the required specifications or not. With Qualiscan QMS, this crucial parameter is monitored continuously – and adjusted immediately when necessary. This ensures consistent quality, even at high production speeds.

Coatings under full control

Another key topic at Techtextil was coatings. Multi-layer materials, complex constructions, and precisely defined properties are what characterize modern technical textiles. But the more complex a material becomes, the more sensitive it is to fluctuations in the process.

This is where Mahlo sensors provide decisive insights: they detect early on when coatings become too thick or too thin, enabling immediate corrective action. Errors do not only become visible at the end – they are prevented from being produced in the first place.

Moisture and temperature: Invisible but essential

The same applies to moisture. It is invisible, but crucial for many processes. Whether in nonwovens, felts, or drying processes, precise control saves energy, stabilizes operations, and ensures product quality. IR and microwave sensors provide the necessary real-time data.

For sensitive materials such as prepregs or thermally stabilized fabrics, temperature control becomes essential. Systems such as Optipac and Ecopac ensure that materials are processed exactly within the required temperature ranges.

Quality is never a coincidence

Anyone walking through Techtextil quickly realizes that behind every product lies a complex process in which numerous parameters must be perfectly coordinated. Mahlo makes these processes measurable and controllable – often discreetly integrated, but with a decisive impact on quality.

The trade fair also made it clear just how diverse the applications are and how many of the exhibiting companies already rely on Mahlo technology today.

Because in the end, quality does not happen by chance. It is the result of precise processes – and that was exactly the focus at Techtextil.