#Dyeing, Drying, Finishing

2024-04-18

Graniteville Specialty Fabrics takes huge leap with digital finishing

Graniteville Specialty Fabrics has set new standards by challenging the traditional pad finishing process. With Baldwin Technology’s cost-efficient and highly sustainable spray finishing technology, Graniteville Specialty Fabrics has been able to increase production efficiency, and minimize chemical and water waste.

Based in Graniteville, South Carolina, Graniteville Specialty Fabrics produces coatings and coated fabrics that are resistant to water, fire, UV and weather for the military, marine and tent markets. The installation of Baldwin’s TexCoat™ G4 is part of a major facility upgrade to maximize production efficiency and capacity in the durable water-repellent finishing and coating line to meet growing customer demand for advanced engineered products.

“From a rock to a rocket ship”: Graniteville specialty fabrics takes huge leap with digital finishing © 2024 Baldwin

With extensive sustainability benefits, unprecedented tracking and process control, and Industry 4.0 integration, the TexCoat™ G4 consistently provides high-quality fabric finishing, with no chemistry waste, as well as minimal water and energy consumption. This system utilizes non-contact precision-spray technology, ensuring precise finishing coverage with the exact amount of chemistry for reaching the optimal performance of the fabric. Changeovers (pad bath emptying, cleaning and refilling) are significantly reduced, resulting in substantial chemical conservation and increased productivity.

“We were pleased to be a key partner in Graniteville Specialty Fabrics’ modernization project,” said Rick Stanford, Baldwin’s Vice President of Global Business Development, Textiles. “The team reached out to us, and it was clear that the TexCoat™ G4 was the right tool to help them minimize waste and increase productivity.”

Doug Johnson, Graniteville Specialty Fabrics’ Executive Vice President of Development and Technical Services, said the company needed to increase its productivity and sustainability, without sacrificing fabric quality and performance.

“Anytime you change from a traditional process like padding, it is human nature to be a little skeptical,” said Johnson. “Baldwin organized production-scale trials for us at a nearby TexCoat™-equipped factory. We took the finished fabric and scrutinized the look and feel, and performed a battery of tests in our lab to American Association of Textile Chemists and Colorists spray-rating and hydrostatic-head standards. The results were impressive. Moreover, when we commissioned our TexCoat™, we duplicated and exceeded the fabric performance realized during the trials.”

“[TexCoat™] allows us to have full control over where we spray the chemicals, and allows us to save money in the process” states James McKenzie, Graniteville Maintenance and Facilities Manager. “With the machine in production, it is a rocketship compared to a rock.”

Baldwin’s TexCoat™ revolutionizes precision spraying with less energy consumption, chemical pickup and water usage © 2024 Baldwin

BW Converting’s Baldwin brand validated by Fashion for Good and Apparel Impact Institute

BW Converting announces that its Baldwin TexCoat® G4 precision spray finishing system has been validated through collaboration with Fashion for Good and Apparel Impact Institute (Aii). Following extensive trials and analysis, the technology is now recognized within Aii’s Climate Solutions Portfolio Registry as a proven solution for lowering carbon emissions and resource consumption across the global textile supply chain.

BW Converting’s Baldwin demonstrates how to lead with TexCoat™ G4 and finish with perfection at ITMA Asia 2024

Building on its groundbreaking partnership with Monforts and Archroma, Baldwin Technology, a brand of BW Converting, will empower textile manufacturers to take the lead in sustainable finishing with its TexCoat™ G4 precision spray system at ITMA Asia 2024, Stand H5A29, October 14-18, at the National Exhibition and Convention Center in Shanghai, China.

Baldwin and Elmatex GmbH partner at Techtextil Frankfurt to drive sustainable finishing

Baldwin Technology Co. will join Elmatex GmbH at Techtexil to demonstrate how its revolutionary TexCoat™ G4 precision spray finishing system eliminates chemistry waste on changeover, saves water and achieves faster speeds (resulting in lower energy required per square meter of fabric) through the stenter frame among its many sustainable advantages.

Tradition and Innovation – Phoenox Textiles Ltd. relies on state-of-the-art carpet back-coating line from Brückner

For more than 70 years, Phoenox Textiles Ltd. has been synonymous with quality, reliability, and inno-vation in the textile industry. Founded in 1954 in Huddersfield (Yorkshire, UK), a region with a long tradition in textiles, this family-owned business has continued to evolve without losing sight of its roots. Today, in its fourth generation under the leadership of the Mosley family, Phoenox successfully combines decades of experience with a clear, forward-looking corporate strategy.

Monforts sees growing potential for technical textiles in Türkiye

For many years now, Türkiye has been one of the most important markets for textile finishing, coating and continuous dyeing equipment, making ITM 2026 from June 9-13 a key event for Germany’s Monforts. At the Istanbul exhibition at stand 1117D in Hall 11, the company will put the emphasis on its machines which continue to lead the field in conventional dyeing and finishing, and also highlight the strong opportunities for Turkish textile manufacturers in the growing field of technical textiles.

Smart Quality Control for Technical Textiles

In the end, what matters is the result: a filter that performs reliably, a membrane that remains stable in storm conditions, a composite material with precisely defined properties. But the path to achieving this is demanding. In the production of technical textiles, numerous parameters interact – and even the smallest deviations can have major consequences.

Fifteen years of Autoneum – From spin off to global technology leader

What started as a strategic carve‑out has since become the success story of a global technology leader in acoustic and thermal management solutions for vehicles. Headquartered in Winterthur, Switzerland, Autoneum supplies leading automobile manufacturers worldwide with innovative, lightweight and increasingly sustainable solutions.

Kruger, Canada, orders first nonwovens line for sustainable wipes from ANDRITZ

International technology group ANDRITZ has received an order from newly established Kruger Nonwovens to deliver a complete WetlaceTM hybrid line for the Wayagamack mill in Trois-Rivières, Quebec, Canada. With this investment, pulp and paper producer Kruger is preparing to enter the nonwovens market with a new generation of plastic-free, chemical-free materials for sustainable wipes. The line is the first of its kind in Canada and is scheduled to start production in 2028.

Picanol to present its leading weaving technology at ITM 2026

Picanol is pleased to announce it will be participating in ITM 2026 in Istanbul. This is a key event for industry professionals to engage with the Turkish textile industry as well as the extensive international audience attending the fair. During the event, Picanol will present its latest innovations to the visitors in Hall 8, booth 802.