#Dyeing, Drying, Finishing

2020-02-12

World’s first C2C Platinum for Rajby Textiles

A complete Monforts ‘Denimized’ finishing range (c) 2020 Rajby

Monforts customer Rajby Textiles is the first company in the world to have finally achieved the Cradle to Cradle (C2C) Platinum Standard for a product.

Its Beluga denim fabrics have gained the ultimate sustainability score in all five categories covered by the C2C standard, which is acknowledged as involving the toughest and most thorough testing and assessment it is possible to put a product through.

As such, Beluga denim fabric is based on 100% GOTS certified organic cotton and employs no hazardous chemicals in its production. At the same time, it is both recyclable and biodegradable, with 100% of the energy used in its production offset by green energy and involving a closed loop system with no waste water generated and no material wastage.

Until now, no company has been able to achieve a Platinum rating for ANY product across all ten separate product areas in the C2C programme, which was first introduced in 2005.

Circular economy

The C2C Certified Product Standard guides designers and manufacturers through a continual improvement process, aiming to achieve a circular economy approach. The five quality categories on which products are graded are Material Health, Material Reutilisation, Renewable Energy and Carbon Management, Water Stewardship and Social Fairness.

A product receives an achievement level in each of these categories – Basic, Bronze, Silver, Gold or Platinum – with the lowest achievement level representing the product’s overall mark.

The criteria at each level builds towards the expectation of eliminating all toxic and unidentified chemicals, and the products breaking back down to nutrients after use, top establish a safe, continuous cycle.

Golds

So far, the C2C Certified Product Registry lists 612 separate products, with 113 being Gold standard.

Rajby has already achieved Gold for its Greenmystery and Blue Magic denim fabrics and three other Monforts denim companies based in Pakistan have also achieved Gold to date – Artistic Fabric and Garment Industries for Earthmatics denims, Artistic Milliners for Dylan denim fabrics and Soorty, for both its Pure D and Smart Loop ranges.

The new Beluga denim fabrics, however, represent a new zenith in circular denim production.

Garments made from the new Beluga fabrics. Images courtesy of Rajby Textiles (c) 2020 Rajby

To meet the active cycling requirement, Rajby has committed to using Beluga denim fabric exclusively in apparel products sold by retailers with take back programmes in place and estimated expected cycling rates for such products. Rajby collaborated with C&A, which led the research and quantification for this initial certification through its We Take it Back programme and will track active cycling rates through it.

The fabrics range from 4oz to 13oz in weights in a range of different woven constructions.

The first Platinum Cradle to Cradle Certificate awarded to Rajby Textiles (c) 2020 Rajby

Advanced technology

With a 10,000-strong workforce, Karachi-headquartered Rajby Textiles has a monthly production of 3.2 million metres of denim and 1.3 million finished garments and sustainability is at the top of its agenda.

Its advanced technology includes a Monforts denim finishing range comprising washing compartments, padder, a weft straightener, cylinder dryers, a levelling field, a compressive shrinking unit, felt calender, inspection table and an outlet combination. With a working width of two metres, the complete installation has a length of 42 metres.

“When we started working for C2C Gold certification it wasn’t easy, because the requirements are very tough,” says Safdar Shah, who led the C2C project team at Rajby. “We worked very hard to create a completely green supply chain and we also modified our machines and processes to meet the standard, going beyond what was required and creating a 100% closed loop process, including Zero Waste Water Discharge Dyeing (ZDD) and Zero Waste Water Discharge Finishing (ZDF).

“As a result, we have reduced the load of our biological ETP water effluent plant by approximately 99%, since we are not discharging a single drop of water in the entire process. The fabrics are named after the Beluga whale and dedicated to preserving ocean life.”

Igatex 2020

Experts from Monforts will be on hand to discuss the latest technologies for sustainable denim finishing at the forthcoming IGATEX International Exhibition for Garments, Textiles and Accessories which takes place in Lahore, Pakistan, from July 1-4 2020. It has been postponed from March due to the Corona Virus Covid-19.

In the latest short film released on the Monforts YouTube Channel – captured at the recent Denim Première Vision show in London – some of the leading global manufacturers discuss their initiatives for more sustainable denim production.

The Monforts Denim PV film can be viewed here, or by visiting the Monforts website at.

http://www.monforts.de/en/latest-news-media/

Monforts sees growing potential for technical textiles in Türkiye

For many years now, Türkiye has been one of the most important markets for textile finishing, coating and continuous dyeing equipment, making ITM 2026 from June 9-13 a key event for Germany’s Monforts. At the Istanbul exhibition at stand 1117D in Hall 11, the company will put the emphasis on its machines which continue to lead the field in conventional dyeing and finishing, and also highlight the strong opportunities for Turkish textile manufacturers in the growing field of technical textiles.

EFI Reggiani and Danitech Group announce strategic multi-year agreement for Mezzera textile finishing machinery

Electronics For Imaging, Inc. (EFI), through its subsidiary EFI Reggiani (Reggiani Macchine S.p.A.), together with Danitech Engineering and Solutions Srl (Italy) and Suzhou Danitech Intelligent Technology Co. Ltd (China), announces a multi-year license and manufacturing agreement covering the Mezzera and Jaeggli textile finishing machinery portfolio.

Dyeing, finishing and singeing expertise now closer than ever to Brazilian customers

Benninger AG from Switzerland and Grupo NS from Brazil announce joined forces to support textile customers across Brazil with a strong portfolio of textile wet processing technologies, practical application know-how, and reliable local service. The cooperation combines Benninger's long-standing engineering expertise in textile finishing and dyeing with Grupo NS's deep understanding of the Brazilian textile market, customer needs, and service requirements.

SETEX turns dyeing and finishing data into daily production control

At ITM 2026, SETEX will show how textile mills can use machine, recipe, quality and energy data for more reliable daily production decisions — not as another reporting layer, but as part of the running dyeing and finishing process. With OrgaTEX X3 MES, E390x/C390x controllers, CamCOUNT and FabricInspector Portable, SETEX connects planning, machine execution and fabric-related quality insight within existing mill structures.

The Woolmark Company showcases Australia's commitment to India's textile industry at Bharat Tex 2026

Reinforcing more than five decades of commitment to India's wool textile and apparel industry, The Woolmark Company, alongside Austrade and the Australian High Commission, marked a strong presence at Bharat Tex 2026, one of the world's largest textile and apparel trade platforms. Through industry engagement, strategic collaborations, technical innovation and knowledge exchange, the participation underscored Australia's continued commitment to supporting the growth and transformation of India's textile ecosystem while highlighting the versatility and value of Australian Merino wool.

Rieter and partners launch Recycling Powerhouse for industrial-scale textile recycling

Recycling Powerhouse Ltd. was established in July 2026 to industrialize, standardize and scale textile recycling. Based in Switzerland, the venture will operate a franchise-driven business model that enables the production of high-quality, certified recycled yarns. The project is supported by the following partners: Rieter Group, the world’s leading system supplier for natural and man-made fibers, Säntis Textiles, a Swiss textile engineering company, and Valvan, a Belgian sorting technology company. The first blueprint franchise operation is scheduled to launch early 2027 in partnership with Suhail Industrial Holding Group in Qatar.

Global carpet industry smartly connected: Heimtextil 2027 sharpens Carpets & Rugs with new structure and premium segment

Even more efficient, more targeted and closer to the market: Heimtextil 2027 strengthens its position as the leading meeting place for the global carpet industry and further expands Carpets & Rugs in line with market needs. With a stronger focus on distribution channels, the segment integrates into Heimtextil’s product worlds.

Rieter sees Barmag integration on track as orders and sales rise

The first half of 2026 was shaped by the successful completion of the largest acquisition in Rieter’s history. The Man-Made Fiber Division enables entry into the growth segment of man-made fibers and sustainably strengthens Rieter’s market position in the Asia region. The expanded Group is now the world’s leading system supplier for the processing of natural and man-made fibers. In the first half of the year, initial cost savings in material costs and operating expenses have already been realized. The targeted synergies are expected to amount to at least CHF 20 million by the end of the 2028 financial year. Due to the completion of the acquisition on February 2, 2026, the first half of the year for the Man-Made Fiber Division only amounts to five months.