#Dyeing, Drying, Finishing

2020-02-12

World’s first C2C Platinum for Rajby Textiles

A complete Monforts ‘Denimized’ finishing range (c) 2020 Rajby

Monforts customer Rajby Textiles is the first company in the world to have finally achieved the Cradle to Cradle (C2C) Platinum Standard for a product.

Its Beluga denim fabrics have gained the ultimate sustainability score in all five categories covered by the C2C standard, which is acknowledged as involving the toughest and most thorough testing and assessment it is possible to put a product through.

As such, Beluga denim fabric is based on 100% GOTS certified organic cotton and employs no hazardous chemicals in its production. At the same time, it is both recyclable and biodegradable, with 100% of the energy used in its production offset by green energy and involving a closed loop system with no waste water generated and no material wastage.

Until now, no company has been able to achieve a Platinum rating for ANY product across all ten separate product areas in the C2C programme, which was first introduced in 2005.

Circular economy

The C2C Certified Product Standard guides designers and manufacturers through a continual improvement process, aiming to achieve a circular economy approach. The five quality categories on which products are graded are Material Health, Material Reutilisation, Renewable Energy and Carbon Management, Water Stewardship and Social Fairness.

A product receives an achievement level in each of these categories – Basic, Bronze, Silver, Gold or Platinum – with the lowest achievement level representing the product’s overall mark.

The criteria at each level builds towards the expectation of eliminating all toxic and unidentified chemicals, and the products breaking back down to nutrients after use, top establish a safe, continuous cycle.

Golds

So far, the C2C Certified Product Registry lists 612 separate products, with 113 being Gold standard.

Rajby has already achieved Gold for its Greenmystery and Blue Magic denim fabrics and three other Monforts denim companies based in Pakistan have also achieved Gold to date – Artistic Fabric and Garment Industries for Earthmatics denims, Artistic Milliners for Dylan denim fabrics and Soorty, for both its Pure D and Smart Loop ranges.

The new Beluga denim fabrics, however, represent a new zenith in circular denim production.

Garments made from the new Beluga fabrics. Images courtesy of Rajby Textiles (c) 2020 Rajby

To meet the active cycling requirement, Rajby has committed to using Beluga denim fabric exclusively in apparel products sold by retailers with take back programmes in place and estimated expected cycling rates for such products. Rajby collaborated with C&A, which led the research and quantification for this initial certification through its We Take it Back programme and will track active cycling rates through it.

The fabrics range from 4oz to 13oz in weights in a range of different woven constructions.

The first Platinum Cradle to Cradle Certificate awarded to Rajby Textiles (c) 2020 Rajby

Advanced technology

With a 10,000-strong workforce, Karachi-headquartered Rajby Textiles has a monthly production of 3.2 million metres of denim and 1.3 million finished garments and sustainability is at the top of its agenda.

Its advanced technology includes a Monforts denim finishing range comprising washing compartments, padder, a weft straightener, cylinder dryers, a levelling field, a compressive shrinking unit, felt calender, inspection table and an outlet combination. With a working width of two metres, the complete installation has a length of 42 metres.

“When we started working for C2C Gold certification it wasn’t easy, because the requirements are very tough,” says Safdar Shah, who led the C2C project team at Rajby. “We worked very hard to create a completely green supply chain and we also modified our machines and processes to meet the standard, going beyond what was required and creating a 100% closed loop process, including Zero Waste Water Discharge Dyeing (ZDD) and Zero Waste Water Discharge Finishing (ZDF).

“As a result, we have reduced the load of our biological ETP water effluent plant by approximately 99%, since we are not discharging a single drop of water in the entire process. The fabrics are named after the Beluga whale and dedicated to preserving ocean life.”

Igatex 2020

Experts from Monforts will be on hand to discuss the latest technologies for sustainable denim finishing at the forthcoming IGATEX International Exhibition for Garments, Textiles and Accessories which takes place in Lahore, Pakistan, from July 1-4 2020. It has been postponed from March due to the Corona Virus Covid-19.

In the latest short film released on the Monforts YouTube Channel – captured at the recent Denim Première Vision show in London – some of the leading global manufacturers discuss their initiatives for more sustainable denim production.

The Monforts Denim PV film can be viewed here, or by visiting the Monforts website at.

http://www.monforts.de/en/latest-news-media/

Monforts sees growing potential for technical textiles in Türkiye

For many years now, Türkiye has been one of the most important markets for textile finishing, coating and continuous dyeing equipment, making ITM 2026 from June 9-13 a key event for Germany’s Monforts. At the Istanbul exhibition at stand 1117D in Hall 11, the company will put the emphasis on its machines which continue to lead the field in conventional dyeing and finishing, and also highlight the strong opportunities for Turkish textile manufacturers in the growing field of technical textiles.

SETEX turns dyeing and finishing data into daily production control

At ITM 2026, SETEX will show how textile mills can use machine, recipe, quality and energy data for more reliable daily production decisions — not as another reporting layer, but as part of the running dyeing and finishing process. With OrgaTEX X3 MES, E390x/C390x controllers, CamCOUNT and FabricInspector Portable, SETEX connects planning, machine execution and fabric-related quality insight within existing mill structures.

Tradition and Innovation – Phoenox Textiles Ltd. relies on state-of-the-art carpet back-coating line from Brückner

For more than 70 years, Phoenox Textiles Ltd. has been synonymous with quality, reliability, and inno-vation in the textile industry. Founded in 1954 in Huddersfield (Yorkshire, UK), a region with a long tradition in textiles, this family-owned business has continued to evolve without losing sight of its roots. Today, in its fourth generation under the leadership of the Mosley family, Phoenox successfully combines decades of experience with a clear, forward-looking corporate strategy.

Reju opens its first R&D Center in the U.S. in Conshohocken, Pennsylvania

Reju, the company specializing in textile regeneration, today announced the opening of a Research and Development (R&D) Center in Conshohocken, Pennsylvania, the company's first proprietary research center in North America. Located within Technip Energies' existing Advanced Materials and Catalysts research center, the lab will allow Reju to accelerate the rollout of its recycling technologies and develop its next-generation circular solutions.

Itema reaffirms its commitment to the Syrian textile industry at NasTex 2026

From July 18th to 21st, Itema will exhibit at NasTex at the Damascus Fairground (Hall 11 – Stand C02), marking its return to one of the Middle East’s historically significant textile markets. Itema will showcase advanced weaving technology designed to support the competitiveness and technological evolution of Syrian manufacturers and announces a new partnership with Growfast Agency as the sole agent of Itema in Syria.

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.