#Denim

2022-06-16

Lotustex Textile invests in KARL MAYER's first LINK-MATIC® system for automatic batch change on PRODYE®-S slasher indigo dye range

The fully automatic knotting unit on the LINK-MATIC® system © 2022 KARL MAYER

KARL MAYER has placed its first LINK-MATIC® system on the market. The sophisticated automation solution considerably simplifies the batch change on indigo and sizing machines, thus increasing productivity. An increase of up to 30 % is possible, depending on the number of batch changes per day.

Sales success of a solution for more efficiency in warp preparation

In addition, less yarn waste is produced. Up to 600 m, on indigo dyeing range, of unusable yarn material can be saved with each batch – while at the same time requiring less manpower. During batch changes, only one operator is required to prepare the warper beams for entry into the machine. A fully automatic knotting unit couples the warp yarns of the new batch to the yarns of the batch just finished.

Lotustex Textile has recognized all these advantages for itself. The Egypt-based denim manufacturer, which was only founded in 2019, was the first company to invest in the innovative LINK-MATIC® system in recent months in order to optimize the performance of its PRODYE®-S sizing machine. Especially for its activities in the fashion sector, Lotustex Textile expects a significantly higher flexibility and cost reduction. The delivery date for the new acquisition is November 2022.

Continuous processes with LINK-MATIC®

LINK-MATIC® makes it possible to automate the batch change on the PRODYE®-S and PROSIZE® with two subsystems. The first subsystem focuses on feeding the yarn sheets of the new batch from the warper beams to the infeed of the machine. The yarn material is guided to its destination in the lower section of the warper beam frame. Previously, it had to be threaded by hand, usually by two skilled workers, under the bottom cover. The lengthy, complicated process resulted in a batch of waste and numerous sources of error.

With the new solution, only one operator fixes the warp yarns of a warper beam in homogeneous distribution by a clamp in beam length. He then guides the clamp downward and hooks it into a transport chain on each side. The circulating chains take care of the transport to the machine. The time savings are immense. What's more, the quality is right. The yarns are guided to the machine with uniform, constant tension. Here, the second dividing system cuts the warp yarns of the finished batch at the infeed and knots on the warp yarns of the new batch - each with high precision and fully automatically. The actual batch change can thus be reduced to 90 seconds. What appears to be so simple is the result of the precise interaction of well thought-out components such as the clamping device for string formation before knotting and the pneumatic solution for sucking in the yarn ends.

The new LINK-MATIC® system can develop its full potential in conjunction with an moveable creel.

ITM 2026: KARL MAYER presents new perspectives

KARL MAYER will once again showcase itself as a strong partner to the Turkish textile industry at ITM in Istanbul from June 9 to 13. At Booth 303 A in Hall 3 of the Tüyap Fair Convention and Congress Center, the industry leader will exhibit solutions for warp knitting, warp preparation, and technical textiles – tailored to a challenging economic environment.

Techtextil 2026: KARL MAYER impresses as an innovative sector partner

KARL MAYER looks back with satisfaction on its participation in Techtextil 2026. From April 21 to 24, the international industry leader used the trade show in Frankfurt to meet with numerous key customers at its booth and, at the same time, establish many new contacts. Most visitors came from Germany, followed by major markets such as Poland, the United Kingdom, Turkey, France, and Portugal.

“We Believe in the Value of Textiles”: Successful Opening of the KARL MAYER TEXTILE INNOVATION CENTER

KARL MAYER inaugurated its new, state-of-the-art TEXTILE INNOVATION CENTER (TIC) with a four-day opening week from April 21 to 24. The highlight of the week was the grand opening on Thursday, which drew a strong turnout from the international textile industry: around 220 customers, brands, and partners from across the textile value chain came to the company’s headquarters in Obertshausen for a first-hand look at the new high-tech development environment and lively exchange with industry peers.

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

Jeanologia brings “Billy” to China, the AI transforming denim design

The denim industry is turning its attention to Hangzhou this week, where a new edition of Kingpins, the leading international trade show for the sector, takes place on May 21 and 22. There, the Spanish company Jeanologia, a global leader in sustainable technologies for the textile industry, is introducing its latest innovation to the Chinese market: “Billy”, the first artificial intelligence specifically developed for denim finishing design.

ISKO unveils a new circular vision of color, texture and tactile innovation at Denim Première Vision Milan

At Denim Première Vision Milan (booth G3), ISKO introduces its FW27-28 Collection, built around three defining elements: color, texture and touch. This season, ISKO presents a vision where emotion and advanced textile innovation converge, rooted in a steadfast commitment to responsible material development by utilizing patented technologies and high-quality raw materials, powered by RE&UP.

Uster FiberQ excels for recycled raw materials too

Uster FiberQ is a complete solution for raw material utilization, supporting spinners to achieve consistent quality and profitability every day, building further growth for the future. The Turkish company ORTA relies on FiberQ with recycled yarn for its denim production. Data-driven knowledge puts the producer in control of raw material utilization – ready to make the correct decisions for process efficiency, quality and productivity.

Itema to showcase weaving excellence at ITM 2026

From June 9 to 13, Itema will exhibit at ITM 2026 in Istanbul (Hall 8 – Stand 806D), unveiling a distinctive exhibition concept designed to highlight the Company’s expertise across the entire weaving value chain. For this year’s edition, Itema will introduce an innovative stand experience built around two core areas: advanced weaving and spare parts solutions and an immersive textile gallery featuring fabrics produced by Itema Customers worldwide.

Last chance to apply: ITMA 2027 Start-Up Valley closes tomorrow

Applications for the Start-Up Valley at ITMA 2027 close tomorrow, offering young technology companies the opportunity to follow in the footsteps of several successful participants from the 2023 edition. The initiative, organised under the CEMATEX Start-Up Grant programme, has already helped a number of textile start-ups accelerate their transition from early-stage concepts to industrial partnerships, funding rounds and commercial deployment.