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#Techtextil 2019

KARL MAYER is inviting the sector to an exchange of ideas at Techtextil

3D-printed textile (c) 2019 KARL MAYER
KARL MAYER is showcasing warp-knitted textiles having an exceptional level of performance in hall 3.0/E 18 at Techtextil 2019 in Frankfurt. On show will be products with integrated electrical conductivity and shaping characteristics from the new TEXTILE MAKERSPACE platform, an extremely efficient textile solution for protecting buildings, and a completely new generation of warp-knitted spacer textiles.

Highlights from the universe of high-performance warp knits

KARL MAYER is also inviting people to attend an in-house show, to be held at the same time as the fair, at its headquarters in nearby Obertshausen. This event is easily accessible by bus transfer and will be premiering a new nonwovens machine for the visitors. KARL MAYER is also a trendsetter in the field of digitisation. This manufacturer has grouped all its digital solutions under the KM.ON brand, and will also be showcasing this system on its stand at the Techtextil.

RAPID TEXTILE– the quick way to new solutions

Textiles with an excellent performance and lower manufacturing costs can be produced by combining the possibilities of additive production with warp knitting technology. Examples of this include warp knits functionalised by 3D printing and these are being presented at Techtextil.

KARL MAYER has grouped together all its activities relating to the use of new technologies and innovative products under the concept of RAPID TEXTILE. They form part of the TEXTILE MAKERSPACE system, a platform that offers the space to try things out, develop new products and think outside the box.

TEXTILE CIRCUIT – the quick way to electrifying designs

Electrically conductive textiles are a hot topic at the moment and can be produced in a variety of different ways. The easiest method is to directly incorporate conductive yarns during fabric production on the machine.

TEXTILE CIRCUIT, another element of TEXTILE MAKERSPACE, shows the potential of warp knitting here. Conductive zones offering maximum flexibility in terms of geometry, dimensions and location can be produced on KARL MAYER’s multibar raschel machines. Examples include inductive charging stations and the remote control of robots, and these are being demonstrated at Techtextil.

Innovative cut-resistant warp-knitted textile (c) 2019 KARL MAYER
Innovative cut-resistant warp-knitted textile (c) 2019 KARL MAYER


New solutions for patterns with plastic effects

Double-bar raschel machines have become firmly established in the production of warp-knitted spacer textiles featuring a variety of designs. A new model is now enabling completely new designs to be produced, i.e. warp-knitted textiles with decorative, relief surfaces. Instead of the spacer layer, three-dimensional design elements are worked on the upper and lower sides. The designs can be shaped and positioned almost without any restrictions, and can be combined with openwork designs. This is opening up a new dimension in near-net-shaped production in particular.


Conductive warp-knitted textile from the TEXTILE CIRCUIT platform  (c) 2019 KARL MAYER
Conductive warp-knitted textile from the TEXTILE CIRCUIT platform (c) 2019 KARL MAYER


Security panels made from weft-inserted warp-knitted textiles – efficient cut protection for buildings and vehicles

Burglars frequently use chainsaws and drills during attempted break-ins, but they can be stopped effectively by a new type of patented security panel with weft-inserted warp-knitted textiles in the core. On contact with the cut-resistant textiles, the rotating tools quickly release large amounts of fibres from the material. These become entangled and the tool is stopped. The highly effective security panels are also very light and can be applied very easily to e.g. security doors, armoured vehicles, vaults and cash machines.

New raschel machine for web bonding – more opportunities on the nonwovens market

A model in the new RACOP-NW series will be demonstrated at an in-house show in Obertshausen at the same time as Techtextil. This efficient nonwovens machine produces stitch-bonded nonwovens from feed webs, a technology that offers many advantages. This process produces nonwovens having textile characteristics, such as elasticity and voluminosity, which is not the case when using chemical bonding agents. Furthermore, much less energy is consumed compared to thermal processes. In addition to these general advantages, the new RACOP-NW model also offers an exceptional cost:benefit ratio. It is also extremely flexible and can, therefore, be used in a variety of applications. A RACOP-NW, 160", gauge E 14, is producing a textile for the application area heating textiles at the in-house show.

More News from KARL MAYER Textilmaschinenfabrik GmbH

#ITM 2026

ITM 2026: KARL MAYER presents new perspectives

KARL MAYER will once again showcase itself as a strong partner to the Turkish textile industry at ITM in Istanbul from June 9 to 13. At Booth 303 A in Hall 3 of the Tüyap Fair Convention and Congress Center, the industry leader will exhibit solutions for warp knitting, warp preparation, and technical textiles – tailored to a challenging economic environment.

#Techtextil 2026

Techtextil 2026: KARL MAYER impresses as an innovative sector partner

KARL MAYER looks back with satisfaction on its participation in Techtextil 2026. From April 21 to 24, the international industry leader used the trade show in Frankfurt to meet with numerous key customers at its booth and, at the same time, establish many new contacts. Most visitors came from Germany, followed by major markets such as Poland, the United Kingdom, Turkey, France, and Portugal.

#Knitting & Hosiery

“We Believe in the Value of Textiles”: Successful Opening of the KARL MAYER TEXTILE INNOVATION CENTER

KARL MAYER inaugurated its new, state-of-the-art TEXTILE INNOVATION CENTER (TIC) with a four-day opening week from April 21 to 24. The highlight of the week was the grand opening on Thursday, which drew a strong turnout from the international textile industry: around 220 customers, brands, and partners from across the textile value chain came to the company’s headquarters in Obertshausen for a first-hand look at the new high-tech development environment and lively exchange with industry peers.

#Composites

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

More News on Techtextil 2019

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#Denim

SOKO presents low-impact denim finishing innovations at Denim PV Milan

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#Digital Printing

Kornit Digital announces commercial availability of Atlas MATRIX following successful global Beta program

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#INDEX 2026

“We clearly see that reliability, flexibility, service and total cost of ownership are becoming increasingly important again.”

The nonwovens industry continues to face a challenging market environment. Nevertheless, AUTEFA Solutions reports successful projects, new line sales and growing demand for energy-efficient and flexible solutions. In this interview, André Imhof of AUTEFA Solutions talks about competitiveness against Chinese suppliers, new service and recycling concepts, the growing importance of application development and the opportunities created by countercyclical investments.

#INDEX 2026

“Needle punching technology is more universal and sustainable than ever!”

Needle punching technology was long regarded as a rather traditional and comparatively slow technology within the nonwovens industry. In this interview, Johann Philipp Dilo explains why needle punching is more relevant than ever today – ranging from energy efficiency and resource conservation to hygiene applications, new machine concepts and design-oriented nonwoven solutions.

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