[pageLogInLogOut]

#Techtextil 2019

KARL MAYER is inviting the sector to an exchange of ideas at Techtextil

3D-printed textile (c) 2019 KARL MAYER
KARL MAYER is showcasing warp-knitted textiles having an exceptional level of performance in hall 3.0/E 18 at Techtextil 2019 in Frankfurt. On show will be products with integrated electrical conductivity and shaping characteristics from the new TEXTILE MAKERSPACE platform, an extremely efficient textile solution for protecting buildings, and a completely new generation of warp-knitted spacer textiles.

Highlights from the universe of high-performance warp knits

KARL MAYER is also inviting people to attend an in-house show, to be held at the same time as the fair, at its headquarters in nearby Obertshausen. This event is easily accessible by bus transfer and will be premiering a new nonwovens machine for the visitors. KARL MAYER is also a trendsetter in the field of digitisation. This manufacturer has grouped all its digital solutions under the KM.ON brand, and will also be showcasing this system on its stand at the Techtextil.

RAPID TEXTILE– the quick way to new solutions

Textiles with an excellent performance and lower manufacturing costs can be produced by combining the possibilities of additive production with warp knitting technology. Examples of this include warp knits functionalised by 3D printing and these are being presented at Techtextil.

KARL MAYER has grouped together all its activities relating to the use of new technologies and innovative products under the concept of RAPID TEXTILE. They form part of the TEXTILE MAKERSPACE system, a platform that offers the space to try things out, develop new products and think outside the box.

TEXTILE CIRCUIT – the quick way to electrifying designs

Electrically conductive textiles are a hot topic at the moment and can be produced in a variety of different ways. The easiest method is to directly incorporate conductive yarns during fabric production on the machine.

TEXTILE CIRCUIT, another element of TEXTILE MAKERSPACE, shows the potential of warp knitting here. Conductive zones offering maximum flexibility in terms of geometry, dimensions and location can be produced on KARL MAYER’s multibar raschel machines. Examples include inductive charging stations and the remote control of robots, and these are being demonstrated at Techtextil.

Innovative cut-resistant warp-knitted textile (c) 2019 KARL MAYER
Innovative cut-resistant warp-knitted textile (c) 2019 KARL MAYER


New solutions for patterns with plastic effects

Double-bar raschel machines have become firmly established in the production of warp-knitted spacer textiles featuring a variety of designs. A new model is now enabling completely new designs to be produced, i.e. warp-knitted textiles with decorative, relief surfaces. Instead of the spacer layer, three-dimensional design elements are worked on the upper and lower sides. The designs can be shaped and positioned almost without any restrictions, and can be combined with openwork designs. This is opening up a new dimension in near-net-shaped production in particular.


Conductive warp-knitted textile from the TEXTILE CIRCUIT platform  (c) 2019 KARL MAYER
Conductive warp-knitted textile from the TEXTILE CIRCUIT platform (c) 2019 KARL MAYER


Security panels made from weft-inserted warp-knitted textiles – efficient cut protection for buildings and vehicles

Burglars frequently use chainsaws and drills during attempted break-ins, but they can be stopped effectively by a new type of patented security panel with weft-inserted warp-knitted textiles in the core. On contact with the cut-resistant textiles, the rotating tools quickly release large amounts of fibres from the material. These become entangled and the tool is stopped. The highly effective security panels are also very light and can be applied very easily to e.g. security doors, armoured vehicles, vaults and cash machines.

New raschel machine for web bonding – more opportunities on the nonwovens market

A model in the new RACOP-NW series will be demonstrated at an in-house show in Obertshausen at the same time as Techtextil. This efficient nonwovens machine produces stitch-bonded nonwovens from feed webs, a technology that offers many advantages. This process produces nonwovens having textile characteristics, such as elasticity and voluminosity, which is not the case when using chemical bonding agents. Furthermore, much less energy is consumed compared to thermal processes. In addition to these general advantages, the new RACOP-NW model also offers an exceptional cost:benefit ratio. It is also extremely flexible and can, therefore, be used in a variety of applications. A RACOP-NW, 160", gauge E 14, is producing a textile for the application area heating textiles at the in-house show.

More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

Significantly greater versatility and productivity with the HKS 4-S EL from KARL MAYER

With the new HKS 4-S EL, KARL MAYER is introducing an innovation to the market that impresses in two ways: with outstanding speed and maximum flexibility.

#Knitting & Hosiery

More Jacquard. More functionality. More fashion.

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

#Knitting & Hosiery

KARL MAYER's HKS 2-SE Expands Possibilities for Premium Stretch WARP KNITS

Warp knitted fabrics with a woven look are more in demand than ever in the fashion and apparel industries. Stretch WARP KNITS, in particular, impress with their freedom of movement, breathability, and virtually wrinkle-free wear – thereby opening up new style worlds such as smart casual or business casual. When it comes to the highly efficient production of premium-quality stretch WARP KNITS, the HKS 2-SE has long been the machine of choice. KARL MAYER’s best-selling tricot machine produces standard elastic fabrics characterized by high gauges, smooth, delicate surfaces, and a soft hand feel.

#Knitting & Hosiery

Footwear innovation enabled by warp knitting technology– insights from New Balance

The future of the athletic shoe is increasingly being shaped on warp knitting machines. For KARL MAYER, the footwear industry is one of the most important growth markets – and one of the sectors where innovative textiles can realize their full potential. In his keynote address at the opening of KARL MAYER’s TEXTILE INNOVATION CENTER in Obertshausen in April, Vishnu Prakash Muthusamy, Senior Textile and Materials Engineer at New Balance, explained the opportunities that warp knitting technology opens up for performance, sustainability, and faster development processes, and why textile manufacturers are transitioning from suppliers to development partners.

More News on Techtextil 2019

Latest News

#Digital Printing

Where every detail counts: Experiential applications of DTF and UV-DTF printing

Personalisation has moved far beyond the traditional logo on a t-shirt. Today, brands want to create complete experiences, where every detail – from clothing and accessories to décor and packaging – feels distinctive and reflective of their identity.

#Europe

The Digital Product Passport registry is now live

On 20 July, the European Commission launched the Digital Product Passport Registry together with a testing environment, marking an important milestone in making the Digital Product Passport (DPP) a practical reality for businesses placing products on the EU market.

#Europe

EU ban on destroying unsold clothing and footwear now in force

The European Union's ban on the destruction of unsold clothing, clothing accessories and footwear has entered into force. Since July 19, 2026, large companies across the EU have been prohibited from destroying unsold textile products, while medium-sized companies will be required to comply with the same rules from 2030.

#Recycled Fibers

Eastman Naia™ brings its inside-out denim vision to Kingpins New York

Following its debut at Kingpins Amsterdam, Eastman Naia™ brings the next chapter of its denim story to Kingpins New York, taking place July 22–23. At Booth Green 7, Naia™ presents its denim proposition built around three complementary design directions: Performance Denim, Fashion Denim and Authentic Denim.

TOP