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#Techtextil 2019

KARL MAYER is inviting the sector to an exchange of ideas at Techtextil

3D-printed textile (c) 2019 KARL MAYER
KARL MAYER is showcasing warp-knitted textiles having an exceptional level of performance in hall 3.0/E 18 at Techtextil 2019 in Frankfurt. On show will be products with integrated electrical conductivity and shaping characteristics from the new TEXTILE MAKERSPACE platform, an extremely efficient textile solution for protecting buildings, and a completely new generation of warp-knitted spacer textiles.

Highlights from the universe of high-performance warp knits

KARL MAYER is also inviting people to attend an in-house show, to be held at the same time as the fair, at its headquarters in nearby Obertshausen. This event is easily accessible by bus transfer and will be premiering a new nonwovens machine for the visitors. KARL MAYER is also a trendsetter in the field of digitisation. This manufacturer has grouped all its digital solutions under the KM.ON brand, and will also be showcasing this system on its stand at the Techtextil.

RAPID TEXTILE– the quick way to new solutions

Textiles with an excellent performance and lower manufacturing costs can be produced by combining the possibilities of additive production with warp knitting technology. Examples of this include warp knits functionalised by 3D printing and these are being presented at Techtextil.

KARL MAYER has grouped together all its activities relating to the use of new technologies and innovative products under the concept of RAPID TEXTILE. They form part of the TEXTILE MAKERSPACE system, a platform that offers the space to try things out, develop new products and think outside the box.

TEXTILE CIRCUIT – the quick way to electrifying designs

Electrically conductive textiles are a hot topic at the moment and can be produced in a variety of different ways. The easiest method is to directly incorporate conductive yarns during fabric production on the machine.

TEXTILE CIRCUIT, another element of TEXTILE MAKERSPACE, shows the potential of warp knitting here. Conductive zones offering maximum flexibility in terms of geometry, dimensions and location can be produced on KARL MAYER’s multibar raschel machines. Examples include inductive charging stations and the remote control of robots, and these are being demonstrated at Techtextil.

Innovative cut-resistant warp-knitted textile (c) 2019 KARL MAYER
Innovative cut-resistant warp-knitted textile (c) 2019 KARL MAYER


New solutions for patterns with plastic effects

Double-bar raschel machines have become firmly established in the production of warp-knitted spacer textiles featuring a variety of designs. A new model is now enabling completely new designs to be produced, i.e. warp-knitted textiles with decorative, relief surfaces. Instead of the spacer layer, three-dimensional design elements are worked on the upper and lower sides. The designs can be shaped and positioned almost without any restrictions, and can be combined with openwork designs. This is opening up a new dimension in near-net-shaped production in particular.


Conductive warp-knitted textile from the TEXTILE CIRCUIT platform  (c) 2019 KARL MAYER
Conductive warp-knitted textile from the TEXTILE CIRCUIT platform (c) 2019 KARL MAYER


Security panels made from weft-inserted warp-knitted textiles – efficient cut protection for buildings and vehicles

Burglars frequently use chainsaws and drills during attempted break-ins, but they can be stopped effectively by a new type of patented security panel with weft-inserted warp-knitted textiles in the core. On contact with the cut-resistant textiles, the rotating tools quickly release large amounts of fibres from the material. These become entangled and the tool is stopped. The highly effective security panels are also very light and can be applied very easily to e.g. security doors, armoured vehicles, vaults and cash machines.

New raschel machine for web bonding – more opportunities on the nonwovens market

A model in the new RACOP-NW series will be demonstrated at an in-house show in Obertshausen at the same time as Techtextil. This efficient nonwovens machine produces stitch-bonded nonwovens from feed webs, a technology that offers many advantages. This process produces nonwovens having textile characteristics, such as elasticity and voluminosity, which is not the case when using chemical bonding agents. Furthermore, much less energy is consumed compared to thermal processes. In addition to these general advantages, the new RACOP-NW model also offers an exceptional cost:benefit ratio. It is also extremely flexible and can, therefore, be used in a variety of applications. A RACOP-NW, 160", gauge E 14, is producing a textile for the application area heating textiles at the in-house show.

More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

The new RJ 4/2 EL revolutionizes body mapping and expands creative possibilities – from smart lingerie to sporty athleisure designs

With the addition of another member to its successful RASCHELTRONIC® family, KARL MAYER is opening up new possibilities for creative product development for warp knitting mills and brands. The RJ 4/2 EL offers with two stitch-forming Jacquard bars entirely new design options for functional sportswear and bi-elastic lingerie. Available in gauges E 28 and E 32, this new model helps manufacturers set their collections apart from the competition. The fine E-32 gauges, in particular, impress with their clean surface, a pleasantly soft feel, and an exceptionally elegant look.

#Knitting & Hosiery

Driving footwear innovation

How innovative spacer fabrics are transforming the athletic footwear market, and why KARL MAYER’s new TEXTILE INNOVATION CENTER is set to become a driving force behind the next generation of performance footwear.

#Knitting & Hosiery

The new RDJ 7/3 defines the design footprint of modern athletic shoes

Stylish, functional, and efficient to produce – spacer fabrics are the all-arounders among textile materials. These versatile fabrics are particularly in demand in the sports and casual footwear sector, as they combine comfort, breathability, and design freedom. At the same time, this industry is trend-driven, dynamic, and price-sensitive like few others. Innovations are therefore a decisive factor for success. With the RDJ 7/3, KARL MAYER offers a solution specifically tailored to these requirements. The particular strength of the new double raschel machine: its exceptional flexibility, thanks to its three jacquard bars.

#Knitting & Hosiery

Significantly greater versatility and productivity with the HKS 4-S EL from KARL MAYER

With the new HKS 4-S EL, KARL MAYER is introducing an innovation to the market that impresses in two ways: with outstanding speed and maximum flexibility.

More News on Techtextil 2019

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#Functional Fabrics

PERFORMANCE DAYS announces new focus topic & forums for October 2026

With its upcoming October 13–14, 2026 edition, PERFORMANCE DAYS is placing the spotlight on one of the textile industry’s most important transformations: “Bio-Based Materials – From Fiber to Fabric”, a two-part Focus Topic exploring the future of bio-based innovation across the textile value chain. Part 1, presented in October 2026, will focus on fibers and next-generation material developments, while Part 2 at the March 2027 edition will shift the perspective toward dyeing, finishing, additives, and processing technologies.

#Nonwoven machines

MENANG rapidly resumes production with new ANDRITZ airlay line after major fire

MENANG, a Malaysian manufacturer of nonwoven automotive components, has resumed production after a major fire severely damaged its airlay line in mid-March 2026. A new airlay line supplied by ANDRITZ enabled production to restart within only four months.

#Exhibitions & Events

Febratex 2026 to be the largest edition of the leading textile trade fair in the Americas with 10 exhibition halls

Febratex 2026 will be the largest edition in the history of the leading textile trade fair in the Americas. Dedicated to the textile and apparel manufacturing industries, the event will take place from August 18–21, 2026, in Blumenau, Santa Catarina, Brazil, with a strong focus on technology, sustainability, and business generation.

#Raw Materials

Cotton Brazil Dialogues field trip brings international stakeholders closer to Brazil’s cotton production chain

How do you build trust across the global textile value chain? By opening the farm gates. This is the principle behind the Cotton Brazil Dialogues. At the end of July, the programme welcomed its first group of international participants for a five-day immersion into Brazilian cotton production, combining field visits with technical workshops to showcase the quality, sustainability, innovation and traceability behind one of the world’s leading cotton origins.

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