#Software

2021-04-15

Gerber Technology empowers cost reduction as global prices continue to rise

As material and product prices in the industrial markets continue to rise, Gerber Technology is proud to announce major enhancements to their software offerings that will empower cost reduction and optimize the manufacturing process. Over the last year, Gerber has heavily invested in their AccuMark® Product Family and CutWorks® software to ensure furniture, transportation, composites, and technical textile manufacturers have the technology they need to improve margins, optimize production and reduce expenses so they can combat the rising price of materials and transportation.

Gerber has invested heavily in their development, nesting and planning solutions to help companies optimize their internal costs.

Gerber’s latest software releases will empower manufacturers to handle the rise in costs by providing better transparency and more traceability. Manufacturers will reduce errors, improve sustainability, increase material utilizations via a unique nesting algorithm and reduce costs.

“Right now manufacturers, especially those in industrial markets, are struggling to combat the rise in prices, which means they’re either having to decrease their margins or increase the price of their final product,” said Ron Ellis of Gerber Technology. “With the latest enhancements to AccuMark and CutWorks, manufacturers will be able to design to cost and optimize their processes. They’ll also be able to achieve additional fabric savings to further reduce costs while improving the quality so they can maintain their current margins without increasing prices for their end customers.”

Gerber has heavily invested in CutWorks and put forth a roadmap to offer more enhancements, more frequently. The development, piece nesting and tool-path programming software is a modular software designed to be customized based on your business needs. CutWorks accepts pattern data in a variety of formats and turns it into a cut job for a cutter.

The V13 release of the software focuses heavily on improving nesting engines, maximizing precision with enhancements to ManualNest and offering more visibility into the supply chain. CutWorks will allow companies to easily design to cost faster than ever and without error. Gerber will continue to update and optimize nesting algorithms and make them easily accessible to all customers on contract. Additionally, Gerber is offering enhanced training to ensure all operators are able to get up to speed quickly.

From home and leisure to boating to recreational vehicles, manufacturers are experiencing a major increase in demand while also facing an increase in cost of materials and shipping. According to an article in the Washington Post, “ocean freight shipping fees from Asia to the United States have quadrupled in some cases, from about $1,500 per container to $6,000.” Raw materials are also expected to increase 2.9% through 2021, which means manufacturers cannot afford costly mistakes in cutting or unoptimized nesting.

“We’re absolutely enjoying CutWorks. I will recommend we put Industrial Nest on all of our cutters,” said Osagie Agboh, Senior Continuous Improvement Engineer of ILC Dover, who has an 18.5% yield improvement by switching from manual nesting to CutWorks.

Gerber has also focused heavily on enhancing their AccuMark Product Family, which includes AccuMark, AccuPlan™ and AccuNest™, The newest release focuses heavily on adding more integration and automation for a streamlined, CAD to cut room workflow that seamlessly connects with your ERP system and other tools you’re already using. With the latest version of the AccuMark Product Family, manufacturers will not only accelerate time to market but also improve quality, reduce errors and provide better control over their final product. The latest version of Gerber’s cut planning software, AccuPlan, and automated nesting software, AccuNest, boost productivity by as much as 80% and offer an average fabric saving cost of 1.5%.

“I sent Gerber 30 of the best laid markers that we created manually, not expecting AccuNest to beat the efficiency,” said Roger Leonhardt of Bassett Furniture. “To my surprise, AccuNest beat our layouts every time! We saved about a half yard on average. Most railroad fabric nests are breaking 93-95 percent yield.”

Tunicotex Group boosts OTDP to 85%, cuts planning time by 25% & expands production capacity by 40%

Coats Digital is delighted to announce that following the implementation of FastReactPlan, leading Tunisian premium knitwear manufacturer, Tunicotex Group, has significantly improved its on-time delivery performance from 75% to 85%, reduced planning time by 25%, minimised delays and penalty costs, and unlocked 40% additional capacity to take on more customer orders and support sustained business growth.

Suzhou Tianyuan boosts costing accuracy to 98% with Coats Digital’s GSDCost

Coats Digital is delighted to announce that Suzhou Tianyuan Garments Co., Ltd., a leading manufacturer of high-quality sportswear and functional apparel for global brands such as Adidas, FILA, ANTA, and The North Face, has achieved remarkable productivity and cost management improvements following the implementation of Coats Digital’s award-winning method-time-cost optimisation solution, GSDCost.

Mango joins TextileGenesis pioneering traceability solution, a Lectra company, for a transparent value chain

Mango, one of the leading international fashion groups, has joined TextileGenesis, the pioneering traceability solution for the fashion and textile industries, to trace their natural and animal fibers, synthetics, man-made cellulosic fibers and leather. TextileGenesis, a Lectra company, offers a complete and secure cutting-edge technology with its six-dimensional (6D) offering and unique “fiber forwards” approach. Mango, has long been committed to maintaining a fully transparent supply chain, and TextileGenesis will reinforce this commitment.

Sustainable, lightweight, and sound absorbing: Polyester-based front trunk solution for BEVs

As car manufacturers look to further reduce their carbon footprint, Autoneum has developed an innovative front trunk solution for battery electric vehicles (BEVs), made entirely from polyester-based textile. The Ultra-Silent Frunk offers significant weight reduction, improved acoustic and thermal insulation, and uses up to 70 percent recycled material, supporting sustainable and efficient vehicle design. Autoneum, global technology leader in acoustic and thermal management for vehicles, has already received orders for the new frunk from three major OEMs in Asia and Europe to be built in three BEV models. Series production for two BEVs has been underway in China and Germany since last year.

Modern testing methods for raw cotton

The 38th International Cotton Conference Bremen will take place from 25 to 27 March 2026 at the Bremen Parliament. This conference has traditionally stood for in-depth expertise and international exchange. The program will focus on technical innovations, market trends, and regulatory frameworks across the entire value chain – from agriculture to the circular economy. With high-profile speakers, the conference is regarded as the key meeting point for the global cotton industry. Today’s focus: Cotton quality and testing methods.

Rieter responds to higher raw material prices

Global political and economic developments have been leading to rising raw material and energy costs for some time. The textile machinery industry is also affected by this trend. Rieter machines and components consist to a large extent of steel, copper, aluminum and electronics. These materials in particular have seen higher demand and higher prices in recent months.