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Gerber empowers nine line to produce thousands of medical-grade masks per day

Nine Line Apparel has partnered with Gerber Technology and Top Value Fabric to develop several types of protective masks to ensure the health and safety of millions. The global shortage of personal protective equipment (PPE) has put millions of lives at risk, including first responders, military members, essential workers, and those that are immunocompromised. With many masks out of stock and prices escalating rapidly, it has been incredibly difficult for consumers to get the protection they need.

Nine Line Apparel develops innovative solution to personal protective equipment (PPE) shortage.

“We are so proud to support our customers in every way possible as they develop creative and innovative solutions to the current PPE shortage,” said Pete Doscas, VP and General Manager Americas of Gerber Technology. “Nine Line Apparel is working tirelessly to ensure everyone has access to effective protective equipment that they can be sure is going to keep them safe.” 

Nine Line Apparel is an American lifestyle brand founded by patriots for patriots. In the military, a Nine Line is a medevac request for a soldier that is injured on the battlefield and since 2012 the Georgia-based company has embodied the patriotism, hope, and trust that a Nine Line represents by supporting those in need and encouraging others to do the same.

When the COVID-19 pandemic began and caused a global shortage of PPE, Nine Line Apparel stayed true to their core values and immediately jumped in to protect the nation’s heroes by producing several types of face coverings, including a 100% reusable, medical grade mask of medical grade TPE. The mask comes with a 10 pack of replacement filters to ensure breathable, comfortable and effective protection.


Nine Line contacted Gerber Technology to assist them in finding a state-of-the-art facility that would allow them to produce quickly and efficiently. After learning about Nine Line’s needs such as fabric width, roll size, quantity, and packaging requirements, Gerber connected them with Integrated Textile Solutions. By leveraging two multi-ply GERBERcutters and a multi-ply GERBERspreader™ at the Integrated Textile Solutions facility, Nine Line is able to produce 2,000 masks and 100,000 replacement filters per day with the capacity to produce up to 5 million masks and 50 million filters in one month.

“The only way we’re going to get through this pandemic is if everyone works together and we are so lucky to have such an amazing network,” said Tyler Merritt, CEO of Nine Line Apparel. “Gerber has been incredibly helpful throughout this entire process by helping us find a facility to produce at and connecting us with our partners.”

In addition to the reusable masks, Nine Line is also working with a fellow U.S. manufacturer to provide consumers with a one-size-fits-all mask at cost. For each mask sold, Nine Line will be donating a mask to a frontline worker in need.

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Tunicotex Group boosts OTDP to 85%, cuts planning time by 25% & expands production capacity by 40%

Coats Digital is delighted to announce that following the implementation of FastReactPlan, leading Tunisian premium knitwear manufacturer, Tunicotex Group, has significantly improved its on-time delivery performance from 75% to 85%, reduced planning time by 25%, minimised delays and penalty costs, and unlocked 40% additional capacity to take on more customer orders and support sustained business growth.

#Industry 4.0 / Digitalization

Suzhou Tianyuan boosts costing accuracy to 98% with Coats Digital’s GSDCost

Coats Digital is delighted to announce that Suzhou Tianyuan Garments Co., Ltd., a leading manufacturer of high-quality sportswear and functional apparel for global brands such as Adidas, FILA, ANTA, and The North Face, has achieved remarkable productivity and cost management improvements following the implementation of Coats Digital’s award-winning method-time-cost optimisation solution, GSDCost.

#Industry 4.0 / Digitalization

Mango joins TextileGenesis pioneering traceability solution, a Lectra company, for a transparent value chain

Mango, one of the leading international fashion groups, has joined TextileGenesis, the pioneering traceability solution for the fashion and textile industries, to trace their natural and animal fibers, synthetics, man-made cellulosic fibers and leather. TextileGenesis, a Lectra company, offers a complete and secure cutting-edge technology with its six-dimensional (6D) offering and unique “fiber forwards” approach. Mango, has long been committed to maintaining a fully transparent supply chain, and TextileGenesis will reinforce this commitment.

#Software

Textile Solutions Group appoints Anton Hofmeier as Group CEO

TSG strengthens Group-level coordination and aligns ERP, CAD, MES and shop-floor execution to deliver faster, lower-risk improvements for textile manufacturers.

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#Raw Materials

Esquel Group adds two new extra-long staple cotton varieties approved

Esquel Group’s Xinjiang Research & Development Center has successfully developed two new Sea Island cotton (Extra-Long-Staple cotton, ELS cotton) varieties named “Yuan Loong 37” and “Yuan Loong 42,” which have been officially approved and granted registration numbers. Both varieties have also obtained Plant Variety Rights certificates, marking another significant breakthrough for the Group in cotton breeding and commercial application.

#Weaving

Itema America acquires Palmetto Loom Reed, strengthening local manufacturing and service in the U.S.

Itema America, the U.S. subsidiary of Italy-based Itema Group, has acquired – through an Assets Purchase Agreement – Palmetto Loom Reed, a Greenville, South Carolina-based manufacturer of weaving reeds and one of the last remaining domestic producers of these precision components in the United States.

#Recycled_Fibers

Reju announces site selection for French Regeneration Hub in Lacq advancing Europe’s circular textile infrastructure

Reju, the textile-to-textile regeneration company based in France, announces the site selection for an industrial sized Regeneration Hub, in Lacq, in the Pyrénées-Atlantiques, on the Induslacq platform. Reju, a Technip Energies owned company, is deepening its roots in France through the development of this new Regeneration Hub.

#Functional Fabrics

lululemon introduces Unrestricted Power™ — A new sensation for strength training

lululemon (NASDAQ: LULU) has unveiled Unrestricted Power™, a new innovation platform engineered for heavy lifts and demanding gym sessions. The assortment, which launches in North America, is backed by thousands of hours of research and development, providing secure support without compromising comfort and mobility, enabling a distraction-free fit built to match every move.

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