[pageLogInLogOut]

#Recycling / Circular Economy

Polyester-based tricot fabric with elasticity – a new development from KARL MAYER

© 2021 KARL MAYER
If, for example, discreet comfort stretch for the clothing sector is required, KARL MAYER’s new fabric offers an ecological alternative.

Elastic yet still recyclable

The textile industry is responsible for huge mountains of waste in Europe: in Germany alone, 390,000 tonnes of textile waste are produced every year. Only Italy tops this figure with almost 466,000 tonnes per year, as shown by a study on waste disposal behaviour in 15 EU countries commissioned by the fashion label Labfresh. According to further study results, every German person produces 4.7 kilograms of textile waste, of which only 0.5 kilograms are recycled and 0.4 kilograms are reused without treatment. The rest is incinerated or dumped. /1/

A key reason contributing to the low recycling rate is the purity of the material. Many clothing textiles consist of fibre or yarn mixtures that cannot be separated for the treatment process or can only be separated with great difficulty. If, for example, discreet comfort stretch for the clothing sector is required, KARL MAYER’s new fabric offers an ecological alternative. The textile is made from yarns of different polyester polymers: a semi-dull version for a soft look and a bicomponent fibre that offers moderate mechanical elasticity with a well-thought-out structure. The elements of the stretchable fibre consist also of different polymers and show different shrinkage behaviour: when heated, a spiral crimp is formed. As the bulky deformation is not mechanically induced – unlike in textured yarns – it produces a more permanent and pronounced elongation in comparison.



The two polyester yarns were processed into a dense fabric on a high-performance HKS 3-M tricot machine in gauge E 32. The fabric weighs 202 g/m². It stands out thanks to its dense, rich feel and a heavy drape. Clothing made from it is comfortable to wear, easy to wash, does not need to be ironed and can be recycled – after removing accessories such as buttons and buckles.


More News from KARL MAYER Textilmaschinenfabrik GmbH

#Composites

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

#Knitting & Hosiery

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

#Knitting & Hosiery

KARL MAYER (China) celebrates its 30th anniversary

On February 6, KARL MAYER (China) celebrated the new year and its 30th anniversary. Employees and the management team at the Changzhou location, as well as representatives from management in Germany, Italy, and Hong Kong, were invited to the festivities. A special highlight was the visit by Lutz Wolf, CEO of KARL MAYER.

#Knitting & Hosiery

KARL MAYER at JEC: Multiaxial reinforced CFRP pultrusion profiles are picking up speed in the mobility sector

KARL MAYER Technical Textiles will be showcasing exciting new application potentials for multiaxial non-crimp fabrics in combination with the pultrusion process at the upcoming JEC in Hall 5, Booth C 46. The advancement of the tried-and-tested pultrusion process enables the cost-efficient production of complex CFRP multi-chamber profiles, which are used in the CETROVO high-speed metro. The world's first carbon-intensive lightweight rail vehicle of this type is designed for speeds of up to 140 km/h.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

Solving the Feedstock Gap: Unlocking Post-consumer Feedstocks for Textile-to-Textile Recycling in Europe

Fashion for Good launches Project FAE (Feedstock Activation Europe) to develop the sorting and pre-processing infrastructure needed to channel non-rewearable post-consumer textiles into textile-to-textile (T2T) recycling at scale. The project is a practical response to one of the most pressing problems in textile circularity: making post-consumer waste a viable, commercially competitive raw material for recyclers.

#Techtextil 2026

BASF at Techtextil 2026: Helping to shape the future of the textile industry with tangible solutions

At the leading international trade fair for technical textiles and nonwovens from April 21 to 24, 2026 at the Messe Frankfurt, BASF will present numerous solutions and new projects in the textile sector to customers and partners at booth B 68 in hall 11.0. The focus is on product innovations and future-oriented technologies.

#Recycled Fibers

RE&UP partners with Madewell and ISKO on textile-to-textile denim capsule

RE&UP Recycling Technologies is accelerating the shift toward a closed-loop textile economy through a collaboration with American denim brand Madewell and global fabric manufacturer ISKO. By transforming approximately 20,000 pairs of post-consumer jeans into recycled feedstock for a textile-to-textile denim capsule, RE&UP demonstrates the commercial viability of circular systems in the denim sector.

#Recycled Fibers

Syre and JEPLAN Announce Strategic Partnership to Accelerate Textile-to-Textile Recycling

JEPLAN, INC. the Japanese pioneer developing and operating chemical recycling technologies for circularity in packaging and textiles, and Syre, the textile impact company on a mission to hyperscale textile-to-textile recycling, announced today a strategic partnership. Together, the companies aim to extensively accelerate the timeline towards commercialization of next generation textile-to-textile polyester recycling technology.

Latest News

#Denim

Eastman Naia™ debuts at Kingpins Amsterdam, transforming Denim from the inside out

At Kingpins Amsterdam (April 15–16, 2026), Naia™ by Eastman Chemical Company makes its debut, presenting its approach to circularity and comfort in denim at Stand 1, Ground Level (Blue Area). The brand also highlights its growing global ecosystem, connecting mill partners, designers and brands working to expand denim possibilities through fiber innovation.

#Denim

ISKO introduces a new chapter of denim innovation at Kingpins Amsterdam with FW 27/28

At Kingpins Amsterdam, ISKO presents its latest FW27/28 collection, a forward-looking exploration of denim that merges advanced color technologies, innovative fabric engineering, and contemporary finishing techniques. Designed to meet the evolving demands of the industry, the collection reflects ISKO’s commitment to pushing the boundaries of authenticity, performance, and responsible innovation, while also embracing a strong lifestyle perspective.

#Techtextil 2026

Asahi Kasei Advance to showcase high-performance non-woven and fibers at Techtextil 2026

Asahi Kasei Advance will present its portfolio of high-performance nonwovens, flame-retardant fabrics, and advanced textile and fiber solutions designed for various industries during its first-ever exhibition at Techtextil 2026. Techtextil is the leading international trade show for technical textiles and nonwovens, taking place from April 21-24, 2026, in Frankfurt, Germany. Asahi Kasei Advance will highlight 14 brands, with special focus on four key materials as its debut at the exhibition in Hall 12.1 at booth C35.

#Texprocess 2026

VEIT Group presents product highlights and innovations at Texprocess 2026

At Texprocess 2026 in Frankfurt am Main (April 21–24, Hall 8.0, Stand A18), the VEIT Group presents its latest solutions and product highlights for the industrial production of clothing and the processing of technical textiles. The focus is on efficient technologies for ironing, pressing, fusing, laminating and textile refinishing processes, covering applications from the apparel industry through to technical textiles as well as interior and automotive sectors.

TOP