[pageLogInLogOut]

#Recycling / Circular Economy

Polyester-based tricot fabric with elasticity – a new development from KARL MAYER

© 2021 KARL MAYER
If, for example, discreet comfort stretch for the clothing sector is required, KARL MAYER’s new fabric offers an ecological alternative.

Elastic yet still recyclable

The textile industry is responsible for huge mountains of waste in Europe: in Germany alone, 390,000 tonnes of textile waste are produced every year. Only Italy tops this figure with almost 466,000 tonnes per year, as shown by a study on waste disposal behaviour in 15 EU countries commissioned by the fashion label Labfresh. According to further study results, every German person produces 4.7 kilograms of textile waste, of which only 0.5 kilograms are recycled and 0.4 kilograms are reused without treatment. The rest is incinerated or dumped. /1/

A key reason contributing to the low recycling rate is the purity of the material. Many clothing textiles consist of fibre or yarn mixtures that cannot be separated for the treatment process or can only be separated with great difficulty. If, for example, discreet comfort stretch for the clothing sector is required, KARL MAYER’s new fabric offers an ecological alternative. The textile is made from yarns of different polyester polymers: a semi-dull version for a soft look and a bicomponent fibre that offers moderate mechanical elasticity with a well-thought-out structure. The elements of the stretchable fibre consist also of different polymers and show different shrinkage behaviour: when heated, a spiral crimp is formed. As the bulky deformation is not mechanically induced – unlike in textured yarns – it produces a more permanent and pronounced elongation in comparison.



The two polyester yarns were processed into a dense fabric on a high-performance HKS 3-M tricot machine in gauge E 32. The fabric weighs 202 g/m². It stands out thanks to its dense, rich feel and a heavy drape. Clothing made from it is comfortable to wear, easy to wash, does not need to be ironed and can be recycled – after removing accessories such as buttons and buckles.


More News from KARL MAYER Textilmaschinenfabrik GmbH

#Techtextil 2026

Techtextil 2026: KARL MAYER impresses as an innovative sector partner

KARL MAYER looks back with satisfaction on its participation in Techtextil 2026. From April 21 to 24, the international industry leader used the trade show in Frankfurt to meet with numerous key customers at its booth and, at the same time, establish many new contacts. Most visitors came from Germany, followed by major markets such as Poland, the United Kingdom, Turkey, France, and Portugal.

#Knitting & Hosiery

“We Believe in the Value of Textiles”: Successful Opening of the KARL MAYER TEXTILE INNOVATION CENTER

KARL MAYER inaugurated its new, state-of-the-art TEXTILE INNOVATION CENTER (TIC) with a four-day opening week from April 21 to 24. The highlight of the week was the grand opening on Thursday, which drew a strong turnout from the international textile industry: around 220 customers, brands, and partners from across the textile value chain came to the company’s headquarters in Obertshausen for a first-hand look at the new high-tech development environment and lively exchange with industry peers.

#Composites

KARL MAYER strengthens partnerships in the composites industry at JEC World 2026

KARL MAYER further strengthened its role as a reliable and competent partner to the composites industry at JEC World 2026. The global market leader in textile machinery manufacturing used the trade show to meet key customers, establish numerous new contacts, and engage in in-depth technical discussions.

#Knitting & Hosiery

Driving WARP KNIT Inspiration

KARL MAYER sees performance fabrics and next-level textile solutions in particular as potential growth drivers for its customers, as a motor for business development and as real game changers for the entire textile industry. Innovation does not happen by chance. It is the result of close exchange with customers & brands, textile expertise and competence in textile machine engineering. This is why KARL MAYER is investing in progress and collaborative development and opening its TEXTILE INNOVATION CEN-TER (TIC) – a place to be for the entire textile world.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

RE&UP contributes to Global Fashion Summit 2026 circularity discussion

RE&UP contributed to the global conversation on textile circularity at Global Fashion Summit 2026 in Copenhagen, where Fatih Konukoğlu, Chairman of RE&UP and Vice Chairman of Sanko Holding, took part in both the keynote session “The New Rules” and the panel discussion “A Reckoning and Renewal for Circular Horizons”, alongside leaders from H&M Group, Looper Textile Co. and Sourcing Journal.

#Recycling / Circular Economy

Europe’s textile future at a turning point: New 2030 Circularity Blueprint aims to scale recycling and unlock investment opportunities

The EU textile system is at a critical crossroads. Today, less than 1% of discarded garments are recycled into new garments, despite EU-wide obligations for separate collection. In response, Global Fashion Agenda (GFA) is launching the 2030 Circularity Blueprint, in partnership with ReHubs. This ambitious initiative is designed to support the transformation of the EU textile ecosystem to advance textile-to-textile recycling and drive the transition to a circular economy.

#Recycling / Circular Economy

Efficient recycling of textile PET

At the upcoming Plastics Recycling Show Europe in Amsterdam on May 5–6, BB Engineering will present its portfolio of PET recycling technologies. The German machinery manufacturer will once again focus on textile recycling and melt filtration.

#Recycled Fibers

Circulose and CTA announce collaboration to enable lyocell fibers using CIRCULOSE® pulp

Circulose has announced an agreement with China Textile Academy Green Fibre (CTA) to offer lyocell fibers produced using CIRCULOSE® pulp. Producing lyocell from recycled pulp at commercial scale is an important step in making textile-to-textile recycled materials available across a wider range of textile applications.

Latest News

#INDEX 2026

STFI highlights textile circular economy and alternative fibres at INDEX™ 2026

From 19 to 22 May 2026, INDEX will invite visitors to Lake Geneva for the world's leading nonwovens trade fair. The Centre of Excellence in Nonwovens at the Sächsisches Textilforschung- sinstitut e.V. (STFI) will be in attendance to present the latest developments in nonwovens research. In the field of the textile circular economy, the STFI will present acoustically effective nonwovens made from chemical recycling residues. The range also includes innovations aimed at replacing conventional raw materials, such as the biobased and biodegradable polymer polybutylene succinate (PBS) and Kendyr as an alternative to cotton.

#Associations

Italian textile machinery sector faces weak start to 2026 despite domestic growth

In the first quarter of 2026, order intake for Italian textile machinery manufacturers recorded a decrease of 5% compared to the same period in 2025, reflecting a still challenging start to the year. The decline affected foreign markets (-7%), while the domestic market showed growth (+21%).

#Nonwovens

Temafa Maschinenfabrik GmbH supplies a complete decortication plant for processing hemp straw to Hanffaser Geiseltal eG

Temafa Maschinenfabrik GmbH, a leading supplier of machinery and plants for fibre processing, has successfully secured an order to supply a complete plant for processing hemp straw to Hanffaser Geiseltal eG, based in Mücheln.

#Techtextil 2026

FET’s revolutionary gel spinning system wins Techtextil Innovation Award

FET has received the prestigious Techtextil Innovation Award 2026 in the New Production Technology category. The Techtextil Innovation Award honours outstanding ideas in textile technology, sustainability, AI and the creation of technical textiles, selected by an international jury of experts. Ranging from new materials to new production technologies, this award recognises progressive ideas that are driving forces for numerous industries, such as automotive, medical and construction.

TOP