[pageLogInLogOut]

#Recycling / Circular Economy

Polyester-based tricot fabric with elasticity – a new development from KARL MAYER

© 2021 KARL MAYER
If, for example, discreet comfort stretch for the clothing sector is required, KARL MAYER’s new fabric offers an ecological alternative.

Elastic yet still recyclable

The textile industry is responsible for huge mountains of waste in Europe: in Germany alone, 390,000 tonnes of textile waste are produced every year. Only Italy tops this figure with almost 466,000 tonnes per year, as shown by a study on waste disposal behaviour in 15 EU countries commissioned by the fashion label Labfresh. According to further study results, every German person produces 4.7 kilograms of textile waste, of which only 0.5 kilograms are recycled and 0.4 kilograms are reused without treatment. The rest is incinerated or dumped. /1/

A key reason contributing to the low recycling rate is the purity of the material. Many clothing textiles consist of fibre or yarn mixtures that cannot be separated for the treatment process or can only be separated with great difficulty. If, for example, discreet comfort stretch for the clothing sector is required, KARL MAYER’s new fabric offers an ecological alternative. The textile is made from yarns of different polyester polymers: a semi-dull version for a soft look and a bicomponent fibre that offers moderate mechanical elasticity with a well-thought-out structure. The elements of the stretchable fibre consist also of different polymers and show different shrinkage behaviour: when heated, a spiral crimp is formed. As the bulky deformation is not mechanically induced – unlike in textured yarns – it produces a more permanent and pronounced elongation in comparison.



The two polyester yarns were processed into a dense fabric on a high-performance HKS 3-M tricot machine in gauge E 32. The fabric weighs 202 g/m². It stands out thanks to its dense, rich feel and a heavy drape. Clothing made from it is comfortable to wear, easy to wash, does not need to be ironed and can be recycled – after removing accessories such as buttons and buckles.


More News from KARL MAYER Textilmaschinenfabrik GmbH

#Knitting & Hosiery

TM WEFT, 270" – More width, more design freedom for the fashion world

KARL MAYER is expanding its successful TM WEFT series with an innovative model that opens up new possibilities, particularly in the fashion & apparel sectors. With a working width of 270", this new machine with weft-insertion not only offers significantly higher output than its narrower counterparts but is also specifically tailored to the demands of dynamic clothing market – particularly in China and Türkiye. A well-thought-out upgrade also ensures even greater design versatility.

#ITM 2026

KARL MAYER strengthens customer partnerships in Türkiye

Türkiye has been one of KARL MAYER’s most important markets for decades. The first KARL MAYER warp knitting machine was delivered to Bursa as early as 1951. It was installed by Karl Mayer himself and marked the beginning of a long and successful partnership.

#ITM 2026

ITM 2026: KARL MAYER presents new perspectives

KARL MAYER will once again showcase itself as a strong partner to the Turkish textile industry at ITM in Istanbul from June 9 to 13. At Booth 303 A in Hall 3 of the Tüyap Fair Convention and Congress Center, the industry leader will exhibit solutions for warp knitting, warp preparation, and technical textiles – tailored to a challenging economic environment.

#Techtextil 2026

Techtextil 2026: KARL MAYER impresses as an innovative sector partner

KARL MAYER looks back with satisfaction on its participation in Techtextil 2026. From April 21 to 24, the international industry leader used the trade show in Frankfurt to meet with numerous key customers at its booth and, at the same time, establish many new contacts. Most visitors came from Germany, followed by major markets such as Poland, the United Kingdom, Turkey, France, and Portugal.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

Mesdan to showcase laboratory-scale textile recycling solutions at Textiles Recycling Expo 2026

At Stand 2235 during the Textiles Recycling Expo 2026 in Brussels, Mesdan will present laboratory solutions designed to support the development and evaluation of textile-to-textile recycling processes.

#Recycled Fibers

Carbios and Wankai postpone startup of China’s first PET biorecycling plant to 2028

The industrial deployment of enzymatic PET recycling in Asia is progressing, but at a slower pace than initially planned. French recycling technology company Carbios and its Chinese partner Wankai New Materials have announced that the commissioning of their planned PET biorecycling facility in Haining, Zhejiang Province, has been postponed and is now expected in the first half of 2028.

#Sustainability

Closing the Footwear Loop reveals challenges and opportunities for circular footwear

The footwear industry faces one of the most complex circularity challenges in the fashion sector. A new Phase 1 report from the Fashion for Good initiative Closing the Footwear Loop, developed together with Circle Economy, provides new insights into the composition, condition and recycling potential of post-consumer footwear waste.

#Recycling / Circular Economy

Textiles Recycling Expo 2026 to spotlight the companies turning textile circularity into industrial reality

As the textile industry faces mounting pressure to scale circular solutions, improve recycling infrastructure, and respond to evolving regulation, Textiles Recycling Expo 2026 will bring together the organisations leading that transformation in practice.

Latest News

TOP