[pageLogInLogOut]

#Recycling / Circular Economy

Polyester-based tricot fabric with elasticity – a new development from KARL MAYER

© 2021 KARL MAYER
If, for example, discreet comfort stretch for the clothing sector is required, KARL MAYER’s new fabric offers an ecological alternative.

Elastic yet still recyclable

The textile industry is responsible for huge mountains of waste in Europe: in Germany alone, 390,000 tonnes of textile waste are produced every year. Only Italy tops this figure with almost 466,000 tonnes per year, as shown by a study on waste disposal behaviour in 15 EU countries commissioned by the fashion label Labfresh. According to further study results, every German person produces 4.7 kilograms of textile waste, of which only 0.5 kilograms are recycled and 0.4 kilograms are reused without treatment. The rest is incinerated or dumped. /1/

A key reason contributing to the low recycling rate is the purity of the material. Many clothing textiles consist of fibre or yarn mixtures that cannot be separated for the treatment process or can only be separated with great difficulty. If, for example, discreet comfort stretch for the clothing sector is required, KARL MAYER’s new fabric offers an ecological alternative. The textile is made from yarns of different polyester polymers: a semi-dull version for a soft look and a bicomponent fibre that offers moderate mechanical elasticity with a well-thought-out structure. The elements of the stretchable fibre consist also of different polymers and show different shrinkage behaviour: when heated, a spiral crimp is formed. As the bulky deformation is not mechanically induced – unlike in textured yarns – it produces a more permanent and pronounced elongation in comparison.



The two polyester yarns were processed into a dense fabric on a high-performance HKS 3-M tricot machine in gauge E 32. The fabric weighs 202 g/m². It stands out thanks to its dense, rich feel and a heavy drape. Clothing made from it is comfortable to wear, easy to wash, does not need to be ironed and can be recycled – after removing accessories such as buttons and buckles.


More News from KARL MAYER Textilmaschinenfabrik GmbH

#ITMA Asia + CITME 2026

Three stages, multiple customer benefits: KARL MAYER during ITMA ASIA 2026

At ITMA ASIA in Shanghai, KARL MAYER will once again demonstrate that it understands the challenges facing the Asian textile industry – and will present tailor-made solutions.

#Technical Textiles

RDJ 6/2 in E 32: Finesse in Motion

The appearance of sports and casual shoes is as diverse as their applications, ranging from sporty to stylish and from functional to fashionably practical. In particular, spacer fabrics produced on highly flexible KARL MAYER double needle bar raschel machines with Jacquard technology are in high demand for manufacturing these trendy shoes. These efficient production machines enable attractive designs with integrated multifunctional zones on one or both fabric surfaces, such as breathable mesh structures. Flexible in size and positioning, these features enhance both aesthetics and wearing comfort.

#Knitting & Hosiery

3D designs with a wow factor made on HKS 4-M EL ECO: When crepe, ruffles, and sheer fabrics redefine fashion

Seersucker, flip-flap items, Fırfır, or crepe materials: structured fabrics have long been more than just a passing trend. They lend timeless looks depth, dynamism, and an exciting tactile dimension. Whether classic striped patterns or modern solid-color interpretations, these versatile pieces pair perfectly with casual and business-casual outfits and effortlessly create a modern look.

#Knitting & Hosiery

Small stitches, big impact

KARL MAYER machines enable the highly efficient production of mosquito net fabrics with maximum protective performance.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

Recover™ names Enes Adak and Fehmi Yüksel as Co-CEOs to accelerate its next growth phase

Recover™, a leading materials science company and global producer of consistent high-quality, recycled cotton fibers and circular material solutions at scale, today announced the appointment of Enes Adak and Fehmi Yüksel as Co-Chief Executive Officers. This leadership transition marks an important step in Recover’s evolution as the company enters its next stage of development.

#Recycling / Circular Economy

Arc'teryx introduces System 0™, a new framework for the future of product design and circularity

Arc'teryx Equipment, the global design company specializing in technical high-performance apparel and equipment, today introduced System 0™, a new framework that reimagines how products can be designed, manufactured, used, repaired, and ultimately regenerated. System 0 represents the next evolution for sustainability in the outdoor industry, as it embeds circular thinking across an entire product lifecycle while maintaining the uncompromising performance standards that define the Arc’teryx brand.

#Recycling / Circular Economy

2. RETRAKT EU Conference - „Join the Circle“: Turning challenges of the textile sector into chances

On 19 November 2026, the second RETRAKT EU Conference – “Join the Circle” will take place in Brussels. The event, which focuses on the transformation of the textile sector towards a circular economy, will be held under the motto: “Turning Challenges in the Textile Sector into Chances.”

#Recycled Fibers

Indorama Ventures supports KH Editions in building on its RECO experience Taking Thai circular fashion to New York Fashion Week

Indorama Ventures Public Company Limited, a global sustainable chemical company, is supporting KH Editions, a Thai fashion brand that has grown through the RECO program, by providing fabrics woven with deja™ recycled polyester yarn. The fabrics have been used to create two fashion looks and accessories from the brand’s ten-look Spring/Summer 2027 collection, which will be presented in New York City, United States, on 15 September 2026 during New York Fashion Week.

Latest News

#Nonwovens

25 years in the room: EDANA’s OUTLOOK™ returns to Cascais to shape a changing industry

The market does not wait, and it does not grant easy answers. Across the absorbent hygiene, personal care, and wipes sectors, business is undergoing a period of intense, necessary adjustment. New European rules on packaging, single-use items, product safety, and end-of-life are forcing companies to drop old assumptions about materials and performance. At the same time, producers must keep their goods safe, reliable, and affordable for the babies and aging adults, who rely on them every day.

#Research & Development

ADD-ITC 2026 highlights strong industry participation

The Aachen-Dresden-Denkendorf International Textile Conference (ADD-ITC) 2026 will place a strong focus on the exchange between textile research and industry when it takes place on November 26–27, 2026, at the International Congress Center Dresden. According to the preliminary conference program, more than two-thirds of all presentations will be contributed by companies or jointly presented by industry and research institutions.

#Textiles & Apparel / Garment

Texworld Apparel Sourcing Paris reflects shift towards more diversified sourcing

The latest edition of Texworld Apparel Sourcing Paris confirms the global reshaping of sourcing strategies. The offer is evolving to satisfy more selective buyers, looking for responsiveness, innovation and diversification in their sourcing options.

#ITMA Asia + CITME 2026

ITMA Asia 2026: How Barmag is reshaping the future of man-made fiber production

The textile industry is entering a groundbreaking era. Manufacturers face rising energy prices, growing sustainability demands, increasing labor shortages, and an unprecedented need for flexibility. For a globally active textile industry, where competitiveness is closely linked to production efficiency and cost leadership, this means that technology is no longer merely a means of improving operational processes – it is increasingly becoming a strategic differentiator.

TOP