[pageLogInLogOut]

#Recycling / Circular Economy

Unifi achieves Milestone of 20 billion bottles transformed

Unifi, Inc. (NYSE: UFI), one of the world's leading innovators in recycled and synthetic yarns, reached a key goal set in 2017, transforming more than 20 billion PET bottles. The driver of this new milestone was Unifi's REPREVE® platform of recycled performance fibers, which has been adopted by more than 500 global brand and textile partners.

Company remains on track toward goal of 30 billion bottles transformed by 2022

"As we celebrate World Environment Day this week, we want to thank all of our brand and mill partners around the globe for helping us reach this significant achievement and working with us to reduce plastic bottle waste," said Tom Caudle, President & Chief Operating Officer of Unifi. "Because it takes one plastic bottle an average of 450 years or more to start decomposing1, it's important to keep as much plastic as possible out of our natural and urban landscapes. If each of us makes a conscious effort to recycle, we can improve our environment for today and can protect it for the future."

To put the milestone into context, 20 billion single-serve plastic bottles can physically circle the earth approximately 100 times or fill the Empire State building more than 13 times. Recycling and transforming these bottles has the potential to:

Save enough energy to power more than 189,000 average homes for one year; Save more than 1.7 billion liters of water, the equivalent of one year of drinking water for approximately 2.3 million people; and

Improve air quality by avoiding more than 517 million kilograms of CO2 emissions, the equivalent of eliminating CO2 emissions from the consumption of 1.2 million barrels of oil.

This milestone is also the equivalent of keeping 156 plastic bottles per U.S. household (assuming approximately 128 million U.S. households) out of the landfill and transforming them into sustainable fabric with REPREVE® recycled performance fibers that are used in apparel, upholstery, automotive and industrial applications.


The idea for REPREVE® was born in the early 2000s when Unifi was looking for a way to recycle its own fiber waste. The solution evolved to include using recycled plastic bottles as raw material for fiber, with the option to add performance capabilities like moisture-wicking and odor control. In addition to keeping bottles out of landfills and giving them a second life, REPREVE® production uses less energy and water, while also producing fewer greenhouse gas emissions compared to manufacturing virgin synthetic fibers.

"Sustainability and recycling are key priorities for Unifi, and we are proud to lead by example as we continue to drive awareness of the importance of recycling," Caudle concluded. "Consumer demand for more sustainable products will continue to drive demand for REPREVE® from our brand, retail, and mill partners, and that will help us reach our goal of transforming 30 billion bottles in 2022."


More News from TEXDATA International

#ITM 2026

ITM 2026: The new geography of textile production

New production hubs are emerging across North Africa and Central Asia, while Türkiye is accelerating its transformation toward higher-value, technology-driven and more sustainable textile manufacturing.

#Research & Development

“Production is a product”

From technical textiles and AI-driven robotics to the limitations of textile circularity: Professor Dr Thomas Gries looks back on more than two decades of development at ITA Aachen. In the interview, he explains why production technology remains a decisive success factor, discusses international collaborations and innovation ecosystems, and shares his views on the transformation of production landscapes and the challenges facing an increasingly regulated industry.

#Knitting & Hosiery

“We need to move away from the price trap and return to a value-driven mindset.”

With its new Textile Innovation Center, KARL MAYER is sending a strong signal for innovation, collaboration, and the future of textile applications. In this interview, Karl Josef Mayer discusses new opportunities in warp knitting, the processing of staple fibres, recycling, the changing role of machinery manufacturers, and why the textile industry must once again focus more strongly on the value of textiles. by Oliver Schmidt

#Associations

“Innovation, resilience and international experience remain the great strengths of the Swiss textile machinery industry”

Geopolitical uncertainty, growing competitive pressure from China, new free trade agreements and the shift towards a circular economy are currently reshaping the global textile industry. In this interview, Cornelia Buchwalder discusses the current mood within the Swiss textile machinery sector, the industry’s distinctive innovative strength, new market opportunities in India and Asia, and the technological trends that could shape the upcoming trade fair cycle leading up to ITMA 2027.

More News on Recycling / Circular Economy

#Recycling / Circular Economy

Countdown to Textiles Recycling Expo 2026: Brussels prepares for Europe’s textile recycling gathering

With only two weeks remaining until the start of the second edition of the Textiles Recycling Expo 2026, preparations are entering the final phase. The exhibition and conference, dedicated exclusively to textile recycling and circularity, will take place on 24–25 June 2026 at Brussels Expo and is expected to attract stakeholders from across the textile recycling value chain.

#Recycled Fibers

Indorama Ventures enables brands to scale circular textiles through proven, traceable supply chains

Indorama Ventures, a global leader in recycled polyester staple fibers and filament yarns, will exhibit at Textiles Recycling Expo in Brussels on June 24–25. At the event, the company will show how brands and textile manufacturers can build traceable, circular textile supply chains by working with proven partners who deliver recycled materials on an industrial scale.

#Recycled Fibers

RECOVER™ launches Recover™ Yarns to accelerate recycled cotton uptake

Recover™, a leading materials science company and one of the world’s largest producers of recycled cotton fiber, today announces the launch of Recover™ Yarns, a curated portfolio of ready-to-use yarn solutions designed to accelerate the adoption of recycled cotton across the apparel supply chain.

#ITM 2026

Uster’s new Recycling Opening Index guides spinners to the perfect blend

Uster AFIS 6 now offers the key data for better decisions when blending recycled fibers. Process control is decisive in determining the quality and economic outcome. The new R Recycling Module of AFIS 6 introduces the Recycling Opening Index (ROI), so spinners can optimize their circularity credentials. It was officially launched at ITM 2026 in Istanbul, Türkiye.

Latest News

#ITM 2026

KARL MAYER presents a textile TEXTRONIC® innovation at ITM 2026

With highly efficient machines and continuous textile innovations, KARL MAYER underscores its role as a reliable partner for discerning top-tier customers. Just in time for ITM 2026 in Istanbul, the industry leader is introducing a true innovation: an eyelash lace with its characteristic fringed look – combined with a previously unattainable 4-way stretch. While the established fabric could until now only be produced as rigid version or with one-dimensional stretch, the new elasticity in both dimensions expands the possibilities for cross-band panel fabrics.

#Raw Materials

Better Cotton Initiative welcomes new and returning Council members

The Better Cotton Initiative (BCI) has confirmed a series of appointments and reappointments to its Council, the multistakeholder board responsible for BCI’s strategic direction.

#Man-Made Fibers

DYNEEMA® and NP Aerospace advance personal protection for military servicewomen

Dyneema®, owned by Avient Corporation, an innovator of materials solutions, is supplying its high-performance unidirectional (UD) materials to world-leading armor manufacturer NP Aerospace, enabling the production of armor systems designed specifically to fit the female body. With 2,000 new armor systems, including 4,000 plates, made in the United Kingdom (UK) and delivered in June 2026, this collaboration addresses a long-standing lack of high-quality personal protection specially built for female defense and security personnel.

#Man-Made Fibers

Textile Exchange publishes comprehensive polyester LCA study

Textile Exchange has released a new Life Cycle Assessment (LCA) study on polyester, providing detailed data on the environmental impacts of both virgin and recycled polyester production. The study aims to strengthen understanding across the fashion, textile and apparel industries and support more informed decision-making regarding polyester sourcing and production.

TOP