#Nonwovens / Technical Textiles

2021-09-20

Tufropes to develop unique pentamerous technology based on Truetzschler Nonwovens’ and Voith’s CP equipment

Indian Tufropes is partnering with Truetzschler Nonwovens and Voith to install its unique pentamerous technology. The company’s first nonwovens production line will be capable to produce 5 different eco-friendly, hydroentangled products.

Truetzschler Nonwovens and Voith are thrilled to be the technology partner for Tufropes’ (patent pending) unique nonwoven line based on pentamerous technology. The new installation relies heavily on Truetzschler/Voith core components for wet-laying, carding and hydroentangling. Proprietary refinements will allow Tufropes to produce any possible hydroentangled nonwoven material, including bio-degradable, natural fibre, eco-friendly high-performance nonwovens. Globally this would be a first industrial-scale pentamerous technology-based nonwoven project. Based in Gujarat, India, the line is expected to be commissioned next year.

India has a huge potential concerning hygiene-related nonwoven products. Wet and dry wipes lift hygienic standards in baby and body care. Since all these products are single-use items, the need for environmental-friendly products cannot be doubted.

Founded in 1992, Tufropes today is a leader in providing high quality and technologically superior rope and netting solutions. Known for its emphasis on quality and safety, Tufropes’ rope and netting solutions are used in a wide array of industries such as aquaculture, marine, safety, sports, shipping and defense.

Targeting the nearly untapped market of locally made, disposable nonwoven products, Tufropes decided to embark on the journey of establishing a progressive and sustainable nonwoven production line with pentamerous technologies. Truetzschler/Voith’s carded/pulp (CP) technology combines a cost-effective, wet-laid pulp layer and a carded web layer from cellulosic fibres.

The management team at Tufropes opted for Truetzschler Nonwovens and Voith for good reason to supply machinery and be the technology partners in this new project.

“The team of Truetzschler and Voith stands out due to extensive experience with the wet-laid/hydroentangled d nonwoven technology. Several wet-laying/spunlacing plants and their CP line at a European customer is running at full capacity. Besides profound knowledge, expertise and running solutions, the local set-up of both companies in India convinced us. We wanted to invest in a unique and progressive technology and we are pleased to have found the best partners in Truetzschler and Voith to realise our first step into a new business field.”, says Tufropes’ Madhav Goel, (Promoter/Director).

Tufropes new production will deliver fully functional, affordable and 100% bio-degradable nonwovens. “A special advantage of our CP nonwovens technology is the very consistent distribution of stock suspension for highly flat profiles,” explains Oliver Crasser, Sales Manager Inclined Wire Solutions at Voith Paper. “The NCT high-speed card delivers a carded web into the manufacturing process. It offers additional flexibility in web forming and end products.”, adds Christian Maennich, Area Sales Manager at Truetzschler Nonwovens. A.T.E's Product Head for Nonwovens, Rupali Chitnis, closely works together with Truetzschler Nonwovens. She is excited: “Truetzschler and Voith implement a customer-oriented, tailor-made solution that guarantees an efficient and sustainable nonwoven manufacturing process. This project will equip Tufropes to manufacture superior quality, eco-friendly nonwoven products for the mass market. A perfect solution for India.”

Energy efficiency in spunlacing

Drying is an important step for producing high-quality nonwoven products. But evaporating moisture at rapid speed is very energy intensive. That’s why their innovators created the Modular Performance Dryer (MPD). It delivers excellent performance and reduces energy consumption when drying cotton, viscose and pulp nonwovens. Its compact design saves floor space – and the MPD even fits into existing lines! The first successful installation of this flexible and future-proof solution is now cutting costs and supporting sustainability for their longstanding customer, Lentex.

Redefining nonwovens carding with the X-Series

Nonwoven textile producers are getting squeezed by two powerful forces. On one side, costs for energy and fibers are rising. On the other, customers demand increasing levels of quality, flexibility and sustainability. Two next-generation nonwoven cards from Trützschler are now easing that pressure – by improving performance, boosting resource-efficiency and giving nonwovens the X-factor!

T-SUPREMA: Live Demonstration of versatility

Nonwovens producers looking for solutions for extremely versatile nonwovens for many applications will find them in the T-SUPREMA needling lines. At Techtextil trade fair in Frankfurt, Germany in April, the Trützschler Nonwovens team demonstrated the performance of T-SUPREMA live at customer events. Customers were impressed by the flexibility of the needle-punching line.

ANDRITZ sets focus on textile recycling and durable nonwoven production technologies at ITMA Asia 2025

International technology Group ANDRITZ will be presenting its innovative nonwovens production and textile solutions at ITMA ASIA + CITME 2025 in Singapore, from October 28 to 31, 2025 (Hall 2, D106). ANDRITZ will showcase its MMCF production plants, textile sorting and recycling, bast fiber processing, needlepunch, airlay, and life-cycle service technologies, with a focus on sustainable solutions. Discover how these innovations can grow your business opportunities and support a greener future.

OUTLOOK™ 2025: Charting a sustainable and innovative future for the Nonwovens Industry

EDANA concluded its flagship event, OUTLOOK™ 2025, last week, marking it as a major success and addressing the biggest questions facing the industry. The three-day conference highlighted the urgent need for a unified approach to sustainability, regulation, and innovation in the absorbent hygiene and wipes sectors.

Global Nonwovens Alliance unveils Inaugural Board, advancing collaboration and growth worldwide

The Global Nonwovens Alliance (GNA), a tax-exempt federation jointly founded by INDA, the Association of the Nonwoven Fabrics Industry, and EDANA, the Voice of Nonwovens, announces the appointment of its founding Board of Directors. This group of leaders represents some of the most influential executives across the nonwovens value chain and reflects GNA’s mission to foster global collaboration, innovation, and growth in the industry.

Sustainable, lightweight, and sound absorbing: Polyester-based front trunk solution for BEVs

As car manufacturers look to further reduce their carbon footprint, Autoneum has developed an innovative front trunk solution for battery electric vehicles (BEVs), made entirely from polyester-based textile. The Ultra-Silent Frunk offers significant weight reduction, improved acoustic and thermal insulation, and uses up to 70 percent recycled material, supporting sustainable and efficient vehicle design. Autoneum, global technology leader in acoustic and thermal management for vehicles, has already received orders for the new frunk from three major OEMs in Asia and Europe to be built in three BEV models. Series production for two BEVs has been underway in China and Germany since last year.

Modern testing methods for raw cotton

The 38th International Cotton Conference Bremen will take place from 25 to 27 March 2026 at the Bremen Parliament. This conference has traditionally stood for in-depth expertise and international exchange. The program will focus on technical innovations, market trends, and regulatory frameworks across the entire value chain – from agriculture to the circular economy. With high-profile speakers, the conference is regarded as the key meeting point for the global cotton industry. Today’s focus: Cotton quality and testing methods.

Rieter responds to higher raw material prices

Global political and economic developments have been leading to rising raw material and energy costs for some time. The textile machinery industry is also affected by this trend. Rieter machines and components consist to a large extent of steel, copper, aluminum and electronics. These materials in particular have seen higher demand and higher prices in recent months.